Map of all articles and sections

BMW 3rd series E21 (1975-1983)
General information
Specifications
Introduction to the instructions for the BMW 3 Series E21
Passport data of the car
Wheels and tires
Body dimensions and weight
Fuel consumption
Refueling tanks and used fuels and lubricants
Operation and maintenance
Fuels and lubricants of domestic production and their foreign analogues
Controls and instrumentation
Engine start
Supply system
Contact ignition distributor
Setting the ignition timing
Spark plug
Manual Transmission
Automatic transmission
Checking the level and changing the oil in the automatic transmission
Driveline and rear axle
Steering and suspension
Lifting and towing a car
4-cylinder engine
Engine repair
Main technical characteristics
Cylinder head characteristics
Characteristics of the block of cylinders
Characteristics of the crank mechanism
Characteristics of the gas distribution mechanism
Tightening torques for main threaded connections
Valve clearance adjustment
Removing the cylinder head
Disassembly of the cylinder head
Cylinder head repair
Cylinder head assembly
Installing the cylinder head
Removal and installation of the engine
Cylinder Block Parts
Details of the crank mechanism
Engine disassembly
Disassembly of the connecting rod and piston group
Checking the technical condition of the parts of the connecting rod and piston groups
Installing the crankshaft
Replacing the centering bearing with grooves of the gearbox input shaft
Needle bearing replacement
Replacing the flywheel gear rim
Flywheel grinding
Checking the clearance between the liners and the main journals of the crankshaft
Checking the axial clearance of the crankshaft
Checking the clearance between the liners and connecting rod journals of the crankshaft
Installing the camshaft drive
Details of the gas distribution mechanism
Adjusting the tension of the drive belts and power steering pump
Engine suspension elements
Exhaust gas exhaust system
Cooling and lubrication system
Characteristics of the lubrication system
Characteristics of the cooling system
Lubrication system device
Removal and installation of an oil crankcase
Removal and installation of the oil pump
Disassembly and assembly of the oil pump
Parts of the cooling system
Removing the water pump
Disassembly and assembly of the water pump
Filling and checking the cooling system
Removal and installation of the thermostat
Supply system
Power system specifications
The principle of operation of the fuel injection system
Mechanical fuel pump — check, adjustment, removal and installation
Intake manifold parts
Removal and installation of the Solex DIDTA 32/32 carburetor
Fuel pump, drain valve and fuel filter
The principle of operation of the automatic starting device
Solex DIDTA 32/32 carburetor adjustment
The main parts of the Solex DIDTA 32/32 carburetor
Electromagnetic shut-off valve Solex DIDTA 32/32
The main details of the carburetor Solex «Zenith» 2B4
Adjustment of the starting clearance of the air damper Solex «Zenith» 2B4
Auxiliary starting device for Solex carburetor «Zenith» 2B4
The main parts of the Solex 1B2 carburetor
Auxiliary starting device for Solex carburetor «Zenith» 1B2
Air filter device for carburetor models
Fuel injection system
Intake manifold of injection car engines
Injection car engine air filter
Ignition system
Characteristics of the ignition system
Removal and installation of the contact ignition distributor
Setting the ignition timing with a stroboscope
Setting the ignition timing with a warning lamp
Replacing breaker contacts
Contact ignition cam angle adjustment
Contactless ignition system
Setting the ignition timing of the non-contact system
6-cylinder engine
Engine repair
Main technical characteristics
Cylinder head characteristics
Characteristics of the block of cylinders
Characteristics of the crank mechanism
Characteristics of the gas distribution mechanism
Tightening torques for main threaded connections
Valve clearance adjustment
Removing the cylinder head
Installing the cylinder head
Disassembly of the cylinder head
Cylinder head assembly
Cylinder Block Parts
Pistons replacement
Connecting rod replacement
Details of the crank mechanism
Removal and installation of the engine
Engine disassembly and assembly
Replacing the front crankshaft oil seal and intermediate shaft oil seal
Replacement of a back epiploon of a cranked shaft
Replacing the flywheel gear rim
Details of the gas distribution mechanism
Removal and installation of a camshaft
Removing, installing and adjusting the tension of the camshaft drive belt
Removal and installation of an intermediate shaft
Exhaust gas exhaust system
Cooling and lubrication system
Characteristics of the lubrication system
Characteristics of the cooling system
Oil pump parts
Removal and installation of an oil crankcase
Removal and installation of the oil pump
Removal and installation of the pressure reducing valve
Parts of the cooling system
Coolant replacement
Radiator replacement
Removal and installation of the water pump
Disassembly and assembly of the water pump
Removal and installation of the thermostat
Supply system
Power system specifications
Main parts of the air filter
Removal and installation of the air filter
Engine idle adjustment
The main parts of the Solex 4AI carburetor
Carburetor cleaning
Removal and installation of the carburetor
Replacing the needle valve and setting the fuel level in the float chamber
Checking and adjusting the automatic starter
Adjustment of the throttle actuator of the 1st chamber
Checking the optional trigger
Checking and adjusting the accelerator pump
Checking the solenoid shut-off valves
Removal and installation of the case of a bimetallic spring of the automatic starting device
Removal and installation of the fuel pump
Fuel injection system
Characteristics of the fuel injection system
Features of the device and principle of operation
Fuel dispenser-distributor
Throttle position adjustment
Engine idle adjustment
Checking the pressure plate of the air mass meter
Checking the fuel dispenser
Checking the performance of the fuel pump
Checking the starter injector
Checking the thermal time switch
Pilot pressure regulator test
Pressure test
System leak test
Checking injection nozzles
Possible malfunctions and methods for their elimination
Intake manifold and air filter parts
Ignition system
Characteristics of the ignition system
Ignition system adjustment
TDC sensor replacement
Removal and installation of the distributor of ignition
Replacing the ignition distributor breaker contacts
Checking and replacing the pulse generator of the TSZi ignition distributor
Alternator Drive Belt Tension Adjustment
Transmission
Clutch
Detailed technical specifications
Clutch parts
Clutch Hydraulic Drive Details
Removing the clutch
Checking the status of the slave disk
Clutch control
Clutch installation
Replacing the clutch release bearing
Removal and installation of the clutch master cylinder
Removing the clutch slave cylinder
Pumping the clutch hydraulic drive
4-speed manual gearbox
Detailed Specifications
Details of the crankcase of a four-speed gearbox
Removal and installation of a transmission
Gearbox disassembly
Disassembly of the gearbox shafts
Details of the shafts of a four-speed gearbox manufactured before August 1977
Details of the shafts of the four-speed gearbox from August 1977
Gearbox shaft assembly
Intermediate Shaft Assembly
Gearbox Assembly
Parts of gear selection and shift mechanism and gear shift control mechanism
5-speed manual gearbox
Detailed Specifications
Removal and installation of a transmission
Gearbox disassembly
Disassembly of the gearbox shafts
Details of the crankcase of a five-speed «sports» gearbox
Details of the shafts of the five-speed «sport» gearbox
Details of gear selection and shifting mechanisms
Details of the crankcase of a five-speed «economy» gearbox
Details of the shafts of the five-speed «economy» transmission
Gearbox Assembly
Automatic gearbox
Detailed Specifications
Parts of the crankcase of an automatic transmission
Planetary gears, shafts and couplings of an automatic transmission
Parts of the automatic transmission control mechanism
Removing the automatic transmission
Installing an automatic transmission
Gearbox control drive adjustment
Pressure test
Possible malfunctions of an automatic transmission
Cardan and rear axle
Detailed Specifications
Details of cardan transmission and rear wheel drive
Rear axle details
Parts of self-locking differential
Removal and installation of cardan shaft
Replacing the flexible coupling
Replacing the intermediate support
Removal and installation of the wheel drive shaft
Removal and installation of the rear axle
Replacement of epiploons of a leading gear wheel of the main transfer
Removal and installation of differential output shafts
Disassembly of the rear axle
Rear axle assembly
Dismantling the self-locking differential
Self-locking differential assembly
Chassis
Steering
Detailed Specifications
Mechanical Steering Parts
Steering column parts
Power Steering Parts
Removal and installation of a steering
Steering gear adjustment
Steering gear repair
Checking the power steering pump
Checking the operation of the steering
Possible malfunctions of the power steering pump
Front suspension
Detailed Specifications
Front suspension parts
Front wheel hub parts
Removal and installation of a telescopic rack
Shock absorber replacement
Removing and installing suspension spring and compression stroke buffer
Removal and installation of the stabilizer bar
Removal and installation of the transverse suspension arm
Removal and installation of the front axle assembly
Removal and installation of a nave of a wheel
Replacing wheel bearings
Adjusting and checking clearance in wheel bearings
Rear suspension
Detailed Specifications
Rear suspension parts
Rear wheel hub parts
Replacing the rear suspension cross member
Removal and installation of the suspension arm
Removal and installation of a telescopic rack
Removal and installation of a spring of a rack of a suspension bracket
Removal and installation of the stabilizer bar
Removal and installation of a flange of a shaft of a drive of a wheel
Replacing wheel bearings
Installing and adjusting the clearance in the hub bearings
Brake system
Detailed Specifications
Front wheel brake parts
Details of drum brake rear wheel
Details of the disc brake mechanism of the rear wheel model «323i»
Details of the main brake cylinder
Vacuum booster parts
Parking brake parts
Removal and installation of disc brake pads
Removal and installation of the brake mechanism of a forward wheel
Disassembly and assembly of the brake mechanism of the front wheel
Removal and installation of a brake disk
Removal and installation of a brake drum
Removal and installation of brake pads drum brakes
Removal and installation of the wheel cylinder
Dismantling and assembly of the wheel cylinder
Removal and installation of rear brake pads
Removal and installation of the rear disc brake
Removal and installation of the rear brake disc
Brake master cylinder — removal and installation
Brake master cylinder — disassembly and assembly
Vacuum booster — removal and installation
Checking the performance of the vacuum booster
Pressure regulator — removal and installation
Adjustment of brakes on cars of all models, except «323i»
Parking brake system for 323i vehicles
Removal of air from a hydraulic drive of brakes
Electrical equipment
Equipment and devices
Characteristics of the battery, alternator and starter
Fuses
Lamps used on the car
Generator parts
Starter parts
Removal and installation of the generator
Disassembly and assembly of the generator
Generator brush replacement
Checking the generator voltage regulator
Checking the starter on a car
Removal and installation of a starter
Replacing the traction relay
Disassembly and assembly of the starter
Headlight adjustment
Wiper Parts
Removal and installation of the wiper motor
Electrical circuits
Wiring diagram for models «316», «318», «318A», «320» and «320A»
Wiring diagram of the car model «320i»
Wiring diagram for models «320» and «320A» with 6-cylinder engines, «323», «323A»
BMW 3rd series E30 (1982-1994)
Power unit
M10/M20 engine
Introduction to the instructions for the BMW 3 Series E30
General information about engines
Removal and installation of the engine
Removal and installation of a gear belt
Removing and installing, checking the chain tensioner
Removal and installation of a cover of a head of cylinders
Removal and installation of a head of cylinders
Removal and installation of a camshaft
Removal and installation of rocker arms
Removal and installation of valves
Checking the valve guides
Processing of valve seats in the cylinder head
Lapping of valves
BMW Vehicle Maintenance Schedule 3 Series
Prompt car service
Scheduled maintenance
M40 engine
M40 engine models 316i from September 1988 318i from September 1987
Removal and installation of a gear belt
Removal and installation of a head of cylinders
Engine maintenance work
Checking / adjusting valve clearances
Engine Troubleshooting
Ignition system
Ignition system — general information
Functioning of the transistorized ignition system
Functioning of the parametric ignition system
Safety measures when working with the ignition system
Checking / adjusting the ignition timing
Ignition timing / CO content / engine idling speed
Removal and installation of the distributor of ignition
Checking the ignition coil
Checking the ignition wires
Spark plug
Maintenance work on the ignition system
Diagnostics of malfunctions of system of ignition
Lubrication system
Engine lubrication system
Lubrication circuit
Oil pressure check
Removal and installation of the bottom cover of an oil crankcase
Removal and installation of the oil pump
Removal and installation of an oil crankcase and an oil pump
Oil pump check
Maintenance work on the engine lubrication system
Resetting the Service Interval Indicator
Diagnostics of malfunctions of the engine lubrication system
Cooling system
Coolant circuit
Removal and installation, thermostat check
Removal and installation of a radiator
Removal and installation of the fan and fan clutch
Removal and installation of the water pump
Coolant — antifreeze
Maintenance work on the engine cooling system
Checking the tightness of the cooling system
Coolant replacement
Frost resistance test
Adding BMW Concentrate
Diagnostics of malfunctions of the engine cooling system
Supply system
Engine power system. general information
Carburetor adjustment
Rules for keeping cleanliness when working on the fuel system
Checking and adjusting the idle speed and CO content
Carburetor PIERBURG-2B4
Checking and adjusting the performance of the accelerator pump
Removal and installation of the carburetor
Carburetor PIERBURG-2BE
Throttle cable adjustment
Disconnecting the throttle cable from the carburetor
Checking the idle speed — adjusting the CO content
Check, removal and installation of a regulator of the air damper
Removing and installing, checking the throttle valve controller
Removal and installation, checking the throttle potentiometer
Removal and installation of the air filter
Carburetor basic data
Removal and installation, check of the gauge of a stock of fuel
Removal and installation of the fuel pump
Carburetor maintenance work
Carburetor Troubleshooting
Fuel injection
Injection unit L-/LE-/LU-JETRONIC, MOTRONIC
L-/LE-JETRONIC injection device
LU-JETRONIC injection device
MOTRONIC injection device
Rules for cleanliness when working on the fuel injection device
Safety regulations for working on the fuel injection device
Checking the idle speed and CO content
Removal and installation of the fuel pump
Removal and installation, check of the starting valve
Removing and installing, checking the thermal time switch
Removal and installation, checking the temperature sensor
Checking and replacing the additional air damper
Checking, adjusting and replacing throttle switches
Removal and installation of the control unit
K-JETRONIC injection device
Checking the idle speed and CO content
Maintenance work on the fuel injection device
Diagnosis of malfunctions of the injection system
Exhaust system
System of release of the fulfilled gases. General information
Removal and installation of system of release of the fulfilled gases
Removal and installation of the end muffler
Vehicles with catalytic converter
Maintenance work on the exhaust system
Transmission
Clutch
Clutch. general information
Removal and installation, clutch test
Bleeding the hydraulic clutch
Removal and installation of release bearing
Clutch Troubleshooting
Removal and installation of the clutch slave cylinder
Clutch maintenance work
Manual gearbox
Transmission. General information
Removal and installation of a transmission
Removal and installation of cardan shaft
Transmission maintenance work
Gear shift mechanism
Removal and installation of the gear lever
Automatic transmission. general information
Towing vehicles with automatic transmission
Automatic transmission: oil level check, oil change
Change of oil. Cleaning the mesh in the oil sump
Front axle
Front axle. General information
Removal and installation of an amortization rack
Removal and installation of the shock absorber
Shock absorber check
Removing and installing, checking the front wheel bearings
Front axle maintenance work
Rear axle
Rear axle. General information
Removal and installation of rear shock absorbers
Removing and installing rear coil springs
Removal and installation of semiaxes
Replacement of a corrugated cover of a half shaft
Rear axle maintenance work
Chassis
Steering
Steering. General information
Removal and installation of a steering wheel
Removal and installation of steering drafts
Removal and installation of a steering tip
Removal and installation of a damper of a steering
Steering gear maintenance work
Replacing and tensioning the power steering V-belt
Brake system
Brake system. general information
Removal and installation of brake pads-disc brakes of the front wheels
Removal and installation of front brake discs and brake calipers
Removal and installation of brake shoes of brakes of back wheels
Removal and installation of wheel brake cylinders
Removal and installation of brake shoes of disk brakes of back wheels. Models 325E/325i
Removal and installation of brake calipers of disk brakes of back wheels. Models 325E/325i
Removal and installation of a brake disk of a back wheel at disk brakes of back wheels. Models 325E/325i
Checking the thickness of the brake discs
Brake fluid
Removal of air from the brake system
Replacement of brake pipes and brake hoses
Checking the hydraulic booster
Removal and installation of parking brake pads
Removal and installation of the hand brake lever
Removal and installation of a cable of a manual brake. drum brakes
Removal and installation of a cable of a manual brake. Rear disc brakes
Handbrake adjustment
Removal and installation, adjustment of the brake light switch
ABS system
Maintenance work on the brake system
Brake Fluid Replacement
Diagnostics of malfunctions of the brake system
Body
Exterior
Body. general information
Removal and installation of a forward bumper
Removal and installation of a decorative lattice of headlights
Removal and installation of a back bumper
Removal and installation of front fenders
Removal and installation of a cowl of a motor compartment
Engine compartment hood trim
Tailgate fitting
Removal and installation of the tailgate lock / removal and installation of the lock cylinder
Replacing decorative moldings
Removal and installation of facing of a luggage compartment
Removal and installation of doors
Removal and installation of the external door handle
Removal and installation of facing of a door
Removal and installation of the window lift mechanism / glass adjustment
Removal and installation of glass of a window of a door
Removal and installation of the lock cylinder
Removal and installation of the central locking motor
Body maintenance work
Interior
Removal and installation of the middle console and shelves under the dashboard
Removal and installation of mirror glass
Removal and installation of an external mirror
Electrical equipment
Heating system
Heating system. general information
Removal and installation of the heater fan
Removing and installing / checking the resistance of the heater fan motor
Removal and installation of a cable of a heater
A/C Compressor V-Belt Tension
Diagnosis of malfunctions of the heating system
Equipment and devices
Replacing fuses
Relay test
Generator
Removal and installation of the generator
Removing and installing the alternator belt / tensioning the alternator belt
Replacing and checking the carbon brushes of the generator and voltage regulator
Diagnostics of malfunctions of the generator
Starter
Removal and installation of a starter
Removal and installation of the traction relay
Starter Troubleshooting
Lighting system. General information
Replacing incandescent lamps
Removal and installation of headlights
Removal and installation of forward indexes of turns
Removal and installation of rear lights
Headlight adjustment
Devices. general information
Removal and installation of the instrument panel
Removal and installation of incandescent lamps in the instrument panel
Removal and installation of indexes and a speedometer
Removal and installation of the switch of indexes of turns and a screen wiper
Removal and installation of the light switch
Removal and installation of the radio receiver
Removing and installing loudspeakers
Removing and installing the antenna
Removal and installation, adjustment of windshield washer jets
Removal and installation of the telescopic pin of the automatic antenna
Removal and installation of the wiper motor
Electrical circuits
Use of electrical diagrams
Electrical circuits
Schematic diagram of the Motronic system (model 325e CAT) from September 1985
Wiring diagram for a 2BE carburetor from September 1985
Diagram 1. General electrical equipment since 1990 models 316i Kat., 318is Kat., 318i Kat., 324d
Diagram 2. General electrical equipment since 1990 models 316i Kat., 318is Kat., 318i Kat., 324d
Diagram 3. General electrical equipment since 1990 models 316i Kat., 318is Kat., 318i Kat., 324d
Diagram 4. General electrical equipment since 1990 models 320i Kat., 3251 Kat.
Diagram 5. General electrical equipment from 1990 models 320i Kat.. 325i Kat.
Diagram 6. General electrical equipment since 1990 models 320i Kat., 325i Kat.
BMW 3rd series E36 (1990-2000)
General information
Maintenance
BMW 3 Series Maintenance Schedule
Prompt service
Scheduled maintenance
Maintenance work
Engine and exhaust system
Engine oil change
Draining engine oil
Filter replacement
Filling the engine with oil
External inspection of oil leaks
Checking the oil level
Checking the coolant level
Coolant replacement
Drain
Liquid filling
Checking the tightness of the cooling system
Frost resistance test
Compression test
Replacing spark plugs / checking electrical connections
Air filter replacement
Water removal and fuel filter replacement
Replacing the fuel filter on gasoline engines
Water removal and diesel fuel filter replacement
Checking and tensioning V-belts. Replacing and tensioning the toothed belt
External inspection of the exhaust system
Clutch, gearbox, transmission
Clutch Disc: Thickness Check
Gearbox: oil change
Automatic transmission: oil change and oil level check
Changing the oil in the rear axle differential gearbox
Checking the cuffs of the semiaxes
Check of disks of hinges of semiaxes
Brakes / wheels / tires
Check of level of a brake liquid / a control lamp
Checking the thickness of the brake pads
Disc brakes
Drum brakes and handbrake
External inspection of the brake pipeline
Brake Fluid Replacement
Checking the parking brake
Front axle and steering
Checking the cuffs of the hinges of the steering tips and steering rods / checking the ball bearings
Checking the play of the front wheel bearings
Steering play check
Checking the oil level in the power steering
Steering bolt tightening
Body / interior equipment
Power unit
Engine repair
Engine: general information
Removal and installation of the engine
Removal and installation of a gear belt
Removal and installation of a head of cylinders. Models 316i, 318i
Features of models 316i, 318i from September 1993 (M43 engine)
Removal and installation of a head of cylinders. Models 318is, 318ti
Removal and installation of a head of cylinders. Models 320i, 325i, 328i (M50, M52 engines)
Removal and installation of a head of cylinders. Models 318tds/325td (Engine M51/M52)
Removal and installation of a camshaft. Models 316i, 318i
Removal and installation of a camshaft. Models 318is/ti, 320i, 325i, 328i
Removal and installation of a camshaft. Models 318tds, 325td/tds
Removal and installation of valves (all models)
Checking the valve guides
Processing of valve seats in the cylinder head
Lapping of valves
Removal and installation of alternator V-belt / V-belt tension
Replacing the A/C Compressor V-Belt (All Models)
Replacing and tensioning the V-belt of the power steering pump on models 316i, 318i, 318is manufactured before August 1993
Replacing and tensioning the alternator V-belt on models 316i, 318i, 318is manufactured before August 1993
V-belt tension
Ribbed V-Belt Replacement, 316i, 318i, 318is/ti September 1993 Models, All 320i, 325i, 328i
V-ribbed belt replacement, models 318tds, 325td/tds
Engine Troubleshooting
Engine lubrication system
Application ranges/viscosity grades of engine oils
Engine oil specification
Oils for BMW 3 Series engines
Oil consumption
Lubrication circuit
Oil pressure check
Removal and installation of an oil crankcase
Removal and installation, check of the oil pump
Diagnostics of malfunctions of the engine lubrication system
Cooling system
Coolant circuit
Removal and installation, thermostat check
Removal and installation of the fan and fan clutch
Removal and installation of a radiator
Removal and installation of the water pump
Diagnostics of malfunctions of the engine cooling system
Ignition system
Ignition system. General information
Engines with no moving parts ignition system (all engines except 316i, 318i before August 1993)
Functioning of the parametric ignition system
Safety measures when working with the ignition system
Ignition timing check
Removal and installation of a cover of the distributor/runner of the distributor
Checking the ignition wires
Checking the ignition coil
Checking and replacing the pulse sensor
Removing and installing the DME control unit
Spark plug
Technical data of the ignition system (DME)
Diagnostics of malfunctions of system of ignition
Supply system
Engine power system. General information
Rules for keeping cleanliness when working on the fuel system
Checking the fuel pump relay
Checking the performance of the fuel pump
Removal and installation of the gauge of a stock of fuel
Removal of the right gauge of a stock of fuel with the fuel pump
Checking the Fuel Gauge
Removing and installing the air filter housing / air intake hose
Fuel injection device for gasoline engines
Operating principle of the Motronic DME M1.7 system (four-cylinder engine)
Motronic DME M3.1 system on six-cylinder engines
Fault accumulator
Safety regulations for working on the fuel injection device
Checking the idle speed and CO content
Throttle cable adjustment
Removal and installation, check of the valve of regulation of turns of idling
Removal and installation, checking the temperature sensor
Removing and installing, checking the intake air temperature sensor. Models 320i, 325i, 328i
Removing and installing, checking the fuel tank ventilation valve
Removal and installation of nozzles
Technical data of preheating system and feeding system
Fuel injection system
Technical data of the petrol injection system (DME)
Diagnosis of malfunctions of the injection system
Working principle of diesel engine
Turbocharger
Fuel filter heating device
Checking the preheater/glow plugs
Checking the power and glow plug relay
Glow plugs with burnt rods
High pressure fuel pump
Removal of air from the power system
Removing and installing, checking the stop solenoid valve
Removal and installation of spray nozzles
Checking the start of delivery of the high pressure fuel pump
Diagnostics of malfunctions of system of injection of fuel of the diesel engine
Exhaust system
Exhaust system device
Removal and installation of system of release of the fulfilled gases
Removal and installation of a lambda probe
Functioning of the catalyst
Operation of vehicles with a catalyst
Transmission
Clutch
Clutch: general information and device
Removal and installation, clutch test
Bleeding the hydraulic clutch
Removal and installation of release bearing
Removal and installation of the clutch slave cylinder
Clutch Troubleshooting
Car gearbox
Transmission. General information
Removal and installation of a transmission
Removal and installation of cardan shaft
Gearshift mechanism device
Removal and installation of the gear lever
Towing vehicles with automatic transmission
Shift Cable Adjustment
Front and rear axle
Front axle device
Removal and installation of an amortization rack
Disassembly of the suspension strut and shock absorber / Removal and installation of the coil spring
Shock absorber check
Removing and installing, checking the front wheel bearings
Removal and installation of the transverse lever
Rear axle. General information and device
Removal and installation of rear shock absorbers
Semi-axle device
Removal and installation of semiaxes
Replacement of a corrugated cover of a half shaft
Chassis
Steering
Steering. General information and device
Removal and installation of a steering wheel
Removal and installation of a steering tip
Removal and installation of steering drafts
Brake system
Brake system. General information and device
Removal and installation of brake shoes of forward wheels
Removal and installation of front brake discs and brake calipers
Removal and installation of brake shoes of back wheels
Removal and installation of brake calipers and brake discs of the rear wheels
Checking the thickness of the brake discs
Eliminate squeaky disc brakes
Drum brake design
Removal and installation of a brake drum
Removal and installation of brake shoes of brakes of back wheels
Removal and installation of wheel brake cylinders
Brake fluid
Removal of air from the brake system
Replacement of brake pipes/brake hoses
Checking the hydraulic booster
Parking brake device
Removal and installation of parking brake pads
Handbrake adjustment
Cars with rear wheel drum brakes
Removal and installation of the lever and an overlay of the lever of a manual brake
Removal and installation of a cable of a manual brake
Check, replacement of the brake light switch
Brake pedal device
Diagnostics of malfunctions of the brake system
Body
Exterior
Body — general information
Clearance dimensions
Removal and installation of a forward bumper
Front bumper device
Removal and installation of shock damper
Rear bumper device
Removal and installation of a back bumper
Removal and installation of a forward facing
Front wing device
Removal and installation of a forward wing
Engine compartment hood
Removal and installation of a cowl of a motor compartment
Engine compartment hood trim
Trunk lid device
Removal and installation of a cover of a luggage compartment
Removal and installation of the lock and cylinder of the lock of a cover of a luggage compartment
Removing the trunk lid lock cylinder
Replacing protective and decorative moldings and strips with the inscription of the model
Removal and installation, fitting the door
Removal and installation of facing of a door
Removal and installation of the door lock
Removal and installation of the external handle of a door and the cylinder of the lock
Removal and installation of door window glass: 4-door limousine
Door window glass adjustment: 4-door limousine
Removal and installation of door window glass: coupe
Door window glass adjustment: coupe
Removal and installation of the window lift mechanism
Removal and installation of an external mirror
Removal and installation of mirror glass
Interior
Removal and installation of an internal mirror in salon
Removal and installation of the average console
Removal and installation of a glove box
Removal and installation of the left facing of the foot space
Removal and installation of the motor of the movable roof panel
Removal and installation of front seats
Removal and installation of the rear seat
Removal and installation of a lateral back facing. Coupe and Compact models
Electrical equipment
Heating system
Heating system. General information
Removal and installation of the heater temperature sensor
Removal and installation, checking the resistance of the heater fan motor
Removal and installation of the heater control panel
Removal and installation of a cable of a heater
Removal and installation of the air intake
Removal and installation of the heater fan
System troubleshooting
Equipment and devices
Control units and relays
Lighting system — general information
Replacing incandescent lamps
Lamp table
Removal and installation of headlights
Headlight adjustment
Removal and installation of forward indexes of turns
Removal and installation of rear lights
Removal and installation of a lantern of illumination of license plate
Devices. General information and device
Removal and installation of the instrument panel
Removal and installation of control hlamp and illumination lamps in the instrument panel
Removing and installing the watch
Removal and installation of the switch of indexes of turns and a screen wiper
Removal and installation of the light switch
Removal and installation of the switch of foggy headlights and back foggy lanterns
Removal and installation of the ignition switch
Removal and installation of the radio receiver
Setting the radio code
Removing the electronic lock
Removing and installing loudspeakers
Antenna
Glass and headlight cleaning system
Checking and replacing the washer pump
Wiper drive device
Removal and installation of the mechanism of a screen wiper
Power devices
Generator: general information and device
Alternator Safety Precautions
Alternator voltage test
Removal and installation of the generator: four-cylinder gasoline engine
Removal and installation of the generator: six-cylinder diesel engine
Replacing and checking the carbon brushes of the generator and voltage regulator
Diagnostics of malfunctions of the generator
Starter: general information and device
Removal and installation of a starter. Models 316i, 318i
Removal and installation, check of the traction relay
Starter Troubleshooting
Electrical circuits
Use of electrical diagrams
Wiring diagrams — sheet 1
Wiring diagrams — sheet 2
Wiring diagrams — sheet 3
Wiring diagrams — sheet 4
Wiring diagrams — sheet 5
Wiring diagrams — sheet 6
Wiring diagrams — sheet 7
Wiring diagrams — sheet 8
Wiring diagrams — sheet 9
Wiring diagrams — sheet 10
Wiring diagrams — sheet 11
Wiring diagrams — sheet 12
Wiring diagrams — sheet 13
Wiring diagrams — sheet 14
Wiring diagrams — sheet 15
Wiring diagrams — sheet 16
Wiring diagrams — sheet 17
Wiring diagrams — sheet 18
Wiring diagrams — sheet 19
Wiring diagrams — sheet 20
BMW 3rd series E46 (1998-2006, petrol)
General information
Manual
Introduction to the Operation and Maintenance Manual
Manual for your BMW 3 Series
Safety first
Dimensions and weights
Purchase of spare parts
Vehicle identification
General Repair Tips
Lifting and placing the car on supports
Car radio theft warning system
Tools and fixtures
Checking the technical condition of the car
Checks performed from the driver's seat
Checks performed with the vehicle on the ground
Checks to be carried out with the vehicle raised and the wheels spinning freely
Exhaust Gas Composition Check
Requirements for the technical condition of the car and engine
Repair on the road
If the engine does not start and the starter does not rotate
If the engine does not start even though the starter is running
Starting the engine from a foreign battery
Wheel replacement
What are the leaks talking about?
Towing
Weekly checks
Introduction
Checkpoints under the hood
Engine oil level
Coolant level
Fluid level in the brake system (and clutch)
Fluid level in the hydraulic steering system
Tire condition and pressure
Types of tire wear
Washer fluid level
Wiper blades
Battery
Bulbs and fuses
Maintenance
Lubricants and fluids
Engine oil selection
Tire pressure
Technical data
Service Schedule
Engine compartment device
Rear wheel drive device
Service procedures. Introduction
Scheduled Maintenance
Changing the engine oil and oil filter
Resetting the Service Interval Display
Checking pipelines and leaks
Accessory drive belt — check and replace
Suspension and steering check
Checking the front brake pads
Checking the rear brake pads
Checking the parking brake
Exhaust system check
Checking the seat belts
Lubrication of hinges and locks
Cabin filter replacement
Checking the light beams of the headlights
Checking the windshield and headlight washers
Checking the engine management system
Road check
Replacing spark plugs
Air filter replacement
Checking the covers of the drive shafts
Checking the handbrake pads
Fuel filter replacement (every second service)
Brake fluid change (every two years)
Coolant change (every 4 years)
Troubleshooting
Troubleshooting. Introduction
Engine Troubleshooting
Troubleshooting the cooling system
Troubleshooting power supply and exhaust systems
Clutch Troubleshooting
Troubleshooting a Manual Transmission
Troubleshooting Automatic Transmission
Troubleshooting Differential and Cardan Shaft
Troubleshooting the brake system
Troubleshooting Suspension and Steering
Troubleshooting electrical equipment
Power unit
4 cylinder engines
Technical data
Connection tightening force, Nm
General information
Compression test — description and analysis of results
Setting the engine to the top dead center position of the piston No. 1
Cylinder head cover — removal and installation
Crankshaft pulley and vibration damper — removal and installation
Camshaft drive chain covers — removal and installation
Camshaft drive chain — removal, inspection and installation
Sprockets and camshaft chain tensioner — removal and installation
Camshaft drive chain housing (M43TU engine) — removal and installation
Valve stroke actuator (N42 engine) — description and replacement of parts
Camshafts, rocker arms and hydraulic bearings — removal and installation
Cylinder head — removal, inspection and installation
Pallet — removal and installation
Front amplifier — removal and installation
Front subframe — lowering, removing and installing
Balancing shafts — general information, removal and installation
Oil pump — removal, inspection and installation
Crankshaft seals — replacement
Flywheel / faceplate — removal and installation
Crankshaft shank bearing — replacement
Power block supports — inspection and replacement
Emergency pressure and oil level sensors — removal and installation
6 cylinder engines
Technical data
Connection tightening force, Nm
General information
Compression test — description and analysis of results
Setting the engine to the top dead center position of the piston No. 1
Cylinder head cover — removal and installation
Crankshaft pulley and vibration damper — removal and installation
Camshaft drive chain cover — removal and installation
Camshaft drive chains — removal, inspection and installation
Sprockets and chain tensioners — removal, inspection and installation
Components of the valve timing regulator (VANOS) — removal, inspection and installation
Camshafts and tappets — removal, inspection and installation
Cylinder head — removal and installation
Pallet — removal and installation
Oil pump and its drive chain — removal, inspection and installation
Cuffs — replacement
Flywheel (faceplate) — removal and installation
Crankshaft shank bearing — replacement
Power block supports — inspection and replacement
Emergency pressure, oil level and temperature sensors — removal and installation
Engine overhaul
Technical data
Basic information
Engine Repair — Basics
Engine Removal — Methods and Precautions
Engine — removal and installation
Engine Repair — Disassembly Sequence
Cylinder head — disassembly
Cylinder head and valve train — cleaning and checking the condition
Cylinder head — assembly
Pistons and connecting rods — removal
Crankshaft — removal
Cylinder block / crankcase — cleaning and checking the condition
Pistons and connecting rods — condition check
Crankshaft — condition check
Main and connecting rod bearings — condition check
Engine Repair — Assembly Procedure
Piston rings — installation
Crankshaft — installation
Pistons with connecting rods — installation
First engine start after repair
Cooling and heating
Technical data
Connection tightening torques, Nm
General information and precautions
Coolant hoses — disconnect and replace
Radiator — removal, condition check and installation
Thermostat — removal, inspection and installation
Viscous clutch cooling fan — removal and installation
Electric cooling fan — removal and installation
Sensors and switches of the cooling system — check, removal and installation
Water pump — removal and installation
Heating and ventilation system — general information
Elements of heating and ventilation systems — removal and installation
Air conditioning system — general information and precautions
Elements of the air conditioning system — removal and installation
Fuel and exhaust system
Technical data
Connection tightening torques, Nm
General information and precautions
Air cleaner — removal and installation
Fuel tank — removal and installation
Expansion tank of the fuel system — removal and installation
Accelerator cable — removal, installation and adjustment
Accelerator pedal — removal and installation
Fuel injection system — general information
Fuel System — Pressure Relief and Initial Fill
Fuel pump and fuel level sensors — removal and installation
Fuel system — check and adjustment
Throttle body — removal and installation
Elements of the fuel system — removal and installation
Collectors — removal and installation
Exhaust system — removal and installation
Emission control system technical data
General information about the emission management system
Emission Control Systems — Component Replacement
Catalytic converter — general information and precautions
Starting and charging system
Technical data
Connection tightening torques, N·m
General information and precautions
Troubleshooting in electrical circuits — general information
Battery — checking and charging
Battery — removal and installation
Battery Charging System — Check
Generator belt — removal, installation and tension
Generator — removal and installation
Generator — check and repair
Engine starting system — check
Starter — removal and installation
Starter — check and repair
Ignition lock — removal and installation
Ignition system
Technical data
General information and precautions
Ignition system — check
Ignition coils — removal and installation
Knock sensor — removal and installation
Transmission
Clutch
Technical data
Basic information
Clutch assembly — removal, inspection and installation
Release bearing and clutch fork — removal, inspection and installation
Clutch slave cylinder — removal, inspection and installation
Clutch master cylinder — removal, inspection and installation
Clutch Hydraulic System — Bleeding
Clutch pedal — removal and installation
Mechanical gearbox
Technical data
General information
Checking the oil level in the gearbox
Changing the oil in the gearbox
Transmission components — removal and installation
Oil cuffs — replacement
The switch of a lantern of a backing — check, removal and installation
Gearbox — removal and installation
Gearbox repair — basic information
Automatic gearbox
Technical data
Connection tightening torques, Nm
Basic information
Selector lever — removal and installation
Selector cable — removal, installation and adjustment
Cuffs — replacement
Automatic transmission — removal and installation
Repair of an automatic transmission — basic information
Electrical components / sensors — removal and installation
Checking the fluid level in the gearbox
Fluid change in automatic transmission
Cardan and drive shafts
Technical data
Connection tightening torques, Nm
Basic information
Main gear assembly — removal and installation
Cuffs of the main transfer — replacement
Drive shafts — removal and installation
Covers of driving shafts — replacement
Cardan shaft — removal and installation
Rubber clutch propeller shaft — check and replace
Cardan shaft intermediate bearing — check and replace
Cardan joints — check and replacement
Changing the oil in the main gear
Chassis
Brake system
Technical data
Connection tightening torques, Nm
Basic information
Hydraulic system — air removal
Hydraulic lines and hoses — replacement
Front brake pads — replacement
Rear brake pads — replacement
Front brake disc — check, removal and installation
Rear brake disc — check, removal and installation
Front brake caliper — removal, repair and installation
Rear brake caliper — removal, repair and installation
Master cylinder — removal, repair and installation
Brake pedal — removal and installation
Vacuum booster — check, removal and installation
Vacuum booster valve — removal, inspection and installation
Parking brake — adjustment
Parking brake lever — removal and installation
Parking brake cables — removal and installation
Parking brake pads — removal and installation
Stoplight switch — removal and installation
Anti-lock braking system (ABS) — basic information
Components of the anti-lock braking system (ABS) — removal and installation
Vacuum pump (models with N42 engine) — removal and installation
Wheel suspension
Technical data
Connection tightening torques, Nm
General information
Front hub — removal and installation
Front steering knuckle — removal and installation
Front suspension strut — removal, repair and installation
The lower arm of the front suspension — removal, repair and installation
Front suspension ball joint — replacement
Front anti-roll bar — removal and installation
Earring of the front anti-roll bar — removal and installation
Rear hub — removal and installation
Rear hub bearings — replacement
Rear suspension shock absorber — removal, repair and installation
Rear suspension spring — removal and installation
Rear suspension trailing arm — removal, repair and installation
The upper arm of the rear suspension — removal, repair and installation
Lower arm rear suspension — removal, repair and installation
Rear anti-roll bar — removal and installation
Steering
Connection tightening torques, Nm
General information
Steering wheel — removal and installation
Steering column — removal, inspection and installation
Ignition switch / steering column lock — removal and installation
Steering column intermediate shaft — removal and installation
Steering gear — removal, repair and installation
Power steering pump — removal and installation
Steering Hydraulic System — Air Bleed
Steering rack covers — replacement
Tie rod end — removal and installation
Tie rod — replacement
Dynamic Stability Control — Basic Information and Component Replacement
Wheel alignment — basic information
Body
Exterior
Basic information
Body and bottom maintenance
Repair of minor body damage
Repair of serious damage to the body
Front bumper — removal and installation
Rear bumper — removal and installation
Hood — removal, installation and adjustment
Bonnet lock cable — removal and installation
Bonnet lock (s) — removal and installation
Exterior body accessories — removal and installation
Interior
Technical data. Connection tightening torques, Nm
Carpet and upholstery care
Doors — removal, installation and adjustment
Internal facing of doors — removal and installation
Door handles and locks — removal and installation
Door windows and power windows (sedan and tourist models) — removal and installation
Door glass, power windows and rear ventilation window (coupe model) — removal and installation
Trunk lid / tailgate and supporting racks — removal and installation
Trunk lid / tailgate lock components — removal and installation
Components of the central locking system — removal and installation
Power window components — removal and installation
Mirrors and their accessories — removal and installation
Windshield and tailgate glass — basic information
Sunroof — basic information, electric drive replacement
Seats and electric drives of adjustment — removal and installation
Front seat belt tensioner — basic information
Seat belt components — removal and installation
Internal facing of salon — removal and installation
Center console — removal and installation
Front panel — removal and installation
Electrical equipment
Equipment and devices
Body electrical technical data
Connection tightening torques, Nm
Basic information and precautions
Troubleshooting in electrical circuits — basic information
Fuses and relays — basic information
Switches — removal and installation
Exterior light bulbs — replacement
Bulbs of internal lighting devices — replacement
Outdoor lighting devices — removal and installation
Headlight adjustment — general information
Dashboard — removal and installation
Dashboard components — removal and installation
Rain sensor — removal and installation
Axle load sensor — removal and installation
Tire pressure monitoring system (RDC) — basic information and component replacement
Sound signal (s) — removal and installation
Wiper arm — removal and installation
Wiper electric drive — removal and installation
Components of washer glasses / headlights — removal and installation
Car radio — removal and installation
Speakers — removal and installation
Radio antenna — general information
Cruise control system — basic information and component replacement
Anti-theft alarm system — basic information
Components of the front seat heating system — removal and installation
Air Bag System — Basic Information and Precautions
Components of the airbag system — removal and installation
Remote Parking Control System — Basic Information and Component Replacement
Electrical circuits
Wiring diagrams — basic information
Designations on the diagrams
Box fuses in the cabin
Battery starting and charging system, cooling fan...
Dashboard
Lighting control unit
Stop lamps, reversing lamp and fog lamps, trailer control unit
Interior lighting, luggage compartment and interior mirror lighting...
Car radio and rear window defroster
Horn, heated washer nozzles, headlight washer, heater fan...
Electric windows
Central locking system, electric mirrors, seat heaters
ABS system/traction control system and tire pressure control system
BMW 3rd series E46 (1998-2006)
General information
Manual
BMW 3 (E46) cars — abstract
Vehicle identification numbers
Purchase of spare parts
Service technology, tools and equipment of the workplace
Jacking and towing
Starting the engine from an auxiliary power source
Vehicle readiness checks
Automotive chemicals, oils and lubricants
Troubleshooting
Controls and methods of operation
Controls and instruments
Refueling a car
Keys, single lock and anti-theft system
Security alarm
Power windows
Sliding/tilting sunroof
Seats — adjustment
Steering wheel adjustment
Rear view mirrors
Security systems
Ignition lock and engine start
Parking brake
Manual gearbox (RKPP)
Automatic transmission (AT)
Turn Signal/Light Switch Lever
Windshield wipers and washers
Rear window heater
Tempostat (automatically maintain the set speed)
Park Distance Control (PDC)
Auto Stability Control with Engine Torque Control ASC+T / Dynamic Stability Control DSC
Tire Pressure Monitoring System (RDC)
Lighting and lighting fixtures
Heater, ventilation and cabin air conditioning
Salon equipment
Vehicle break-in
Features of driving a car
Catalytic converter
Anti-Lock Braking System (ABS)
Disc brakes
Brake system
Luggage compartments
Car phone
Headlight conversion
Bonnet — opening and closing
Unlocking the filler cap manually
Manual sliding/tilting sunroof
Maintenance
Specifications and filling volumes
Current car care
General setup information
Checking fluid levels
Check the condition of the tires and the pressure in them. Designation of tires and wheel rims
Changing the engine oil and oil filter
Replacing the air filter element
Brake system checks
Replacing the Cabin Air Filter Element
Checking the condition of drive ribbed belts
Check of a condition and replacement of hoses of an impellent compartment
Checking the functioning of the cooling system and frost resistance of the coolant
Check of a condition of system of release of the fulfilled gases
Checking the oil level in the manual gearbox
Checking the Condition of Suspension and Steering Components
Check of a condition of protective covers of power shafts
Checking the fluid level of the power steering system
Visual inspection of the body and its bottom
Checking the seat belts
Wheel rotation and replacement
Checking the condition, replacing the brushes and adjusting the wiper angle
Battery check, care and charging
Brake Fluid Replacement
Checking and replacing spark plugs
Checking the fuel system, replacing the fuel filter. Operation of a diesel model in winter conditions
Lubrication of hinges and door locks
Replacing the remote control key battery
Power unit
Engine repair
Engine Specifications
The device and characteristics of engines
Removal and installation of the bottom cover of an impellent compartment
Removal and installation of the air intake box
Compression test
Removal and installation of the inlet pipeline
Removal and installation of a head of cylinders / replacement of a sealing lining
Removal and installation of camshafts
Removal and installation of the vacuum pump (model 320d)
Removing, installing and tensioning the V-belt
Description of the engine lubrication system
Oil circulation circuit
Removal and installation of the oil pan
Oil pressure check
Cooling system
Cooling and Heating Specifications
Engine cooling system device
Coolant replacement
Checking the thermal switch
Checking the pressure cooling system
Connecting and disconnecting the quick coupling
Removal and installation of the thermostat — removal and installation
Removal and installation of the fan / fan shroud
Removing and installing a viscous fan
Removal and installation of a radiator — removal and installation
Removal and installation of the pump of a cooling liquid
Power system (gasoline)
Specifications of the power system, injection and exhaust
Safety precautions and cleanliness when working with the fuel system
Removal and installation of the gauge of a stock of fuel / the fuel pump
Checking the Fuel Gauge
Removal, installation and check of the relay of the fuel pump
Removal and installation of the fuel filter
Removal, installation and adjustment of the throttle actuator
Removal and installation of the engine air filter
Injection system (gasoline)
General information and safety measures during work
How the DME system works
Removal and installation of injectors
Checking the injection system of a gasoline engine
Checking and adjusting idle speed and CO concentration
Fuel system (diesel)
Diesel engine power system
Working principle of diesel engine
Operation of the injection system
Fuel filter heating device
Removal and installation of nozzles
Exhaust system
Operation of the catalytic converter
Safety Precautions to Avoid Damage to the Catalytic Converter
Turbocharger — general information
Removal and installation of the exhaust system
Check of tightness of system of release of the fulfilled gases
Removal and installation of the oxygen sensor
Removal and installation of a final collector
Ignition system
Engine Electrical Specifications
General information and security measures
Basic information on the electronic engine control system
Spark plug
Removal and installation of ignition coils / ignition cables
Ignition timing check
Check, removal and installation of glow plugs
Diagnostics of malfunctions of spark plugs
Charge and launch systems
General information about the charge and start system
Battery — basic information and care
Removing and installing the battery
Checking the battery
Generator. General information and security measures
Removal and installation of the generator
Checking and replacing the brushes of the generator / voltage regulator
Removal, installation and check of a starter
Removal, installation and check of the traction relay of a starter
Transmission
Car gearbox
Manual box and transmission line specifications
Removal and installation of a manual transmission
Removal and installation of the gear lever
Checking the level and changing the oil in a mechanical box
Removal and installation of cardan shaft
Differential and final drive gear adjustment
Checking the level / changing the oil in the rear axle gearbox
Automatic transmission specifications
Removal and installation of an automatic transmission
Adjustment of draft of the selector of an automatic box
Clutch and drive shafts
Clutch and drive shaft specifications
Clutch device
Removal and installation of clutch
Removal and installation of the clutch release bearing
Removing air from the clutch actuator
Removal and installation of the clutch slave cylinder
Removal and installation of power shafts
Replacing the protective cover of the drive shaft
Chassis
Brake system
Brake Specifications
Removal and installation of brake shoes of forward wheels
Removal and installation of the front brake guide
Removal and installation of a brake disk of a forward wheel
Removal and installation of disc brake pads
Removal and installation of a brake bracket of back wheels
Removal and installation of a brake disk of a back wheel
Measuring the thickness of the brake disc
Brake fluid — basic information and safety measures
Removal of air from the brake system
Brake pipe replacement
Replacing the front brake hose
Checking the brake booster
Removal and installation of parking brake pads
Parking brake adjustment
Removal and installation of the parking brake lever
Removal and installation of a cable of a drive of a parking brake
Removal and installation of the brake light switch
Suspension front and rear
Suspension and steering specifications
Front suspension device
Removal and installation of an amortization rack
Dismantling of amortization rack / removal and installation of a shock-absorber / spring
Checking the front shock absorber
Shock Absorber Disposal
Removal and installation of the bearing of a forward wheel
Removal and installation of a beam of a forward suspension bracket
Rear suspension device
Removal and installation of the rear shock absorber
Removal and installation of rear suspension springs
Steering
Power steering — device
Removal and installation of the block of an airbag on a steering wheel
Removal and installation of a steering wheel
Removal and installation of a tip of steering draft
Removal and installation of steering draft
Removal and installation of the hydraulic booster pump
Filling with liquid and removing air from the power steering hydraulic system
The angles of the front wheels. Wheel alignment check
Body
Body care and repair
General information and security measures
Car body care
Caring for Vinyl Trim Panels
Upholstery and carpet care
Repair of minor damage to body panels
Repair of significant damage to the body
Exterior
Removal and installation of a forward bumper
Removing and installing / checking bumper shock absorbers
Removal and installation of a back bumper
Removal and installation of the rear shock absorber
Removing and installing fairing cover
Removal and installation of a forward wing
Removal and installation of a cowl
Hood fit
Removing and installing the trunk lid
Fitting the trunk lid
Removal and installation of the lock / trunk lid lock cylinder
Removal and installation of a gas-filled emphasis of a cowl / trunk lid
Replacing moldings and model emblems
Removal, installation and adjustment of the door
Removal and installation of facing of a door
Removal and installation of the door lock
Removal and installation of the lock cylinder
Removal and installation of the external door handle
Removal, installation and adjustment of the window
Removal and installation of an electric window regulator
Removal and installation of the electric motor of a window regulator
Removal and installation of a mirror of an external view / a sound signal of a high tone
Removal and installation of mirror glass
Removal and installation of the exterior mirror housing
Interior
Removal and installation of forward peaks of the panel of devices
Removal and installation of facing forward part of area of legs
Removal and installation of the left ware box
Removal and installation of the right ware box
Removal and installation of the center console
Removal and installation of the central armrest
Removal and installation of a pocket of the console of switches
Removal and installation of the switch console
Removal and installation of the drive motor of the sliding roof panel
Removal and installation of a mirror of an internal view
Auto-dimming interior mirror
Removal and installation of lateral facing of a luggage carrier
Removal and installation of facing of the back panel
Removal and installation of facing of a cover of a luggage carrier
Removal and installation of a head restraint of a forward seat
Seat belt tensioner. Basic Information and Safety Precautions
Removal and installation of a forward seat
Removal and installation of a back seat
Removal and installation of windshield washer nozzles
Windshield washer jet adjustment
Removing, installing and checking headlight washer nozzles
Removal and installation of wiper arms
Removal and installation of the tank / washer pump
Electrical equipment
Troubleshooting
Diagnosis of malfunctions of onboard electrical equipment — general information
Fuses — general information
Replacing fuses
Fusible links — general information
Circuit breakers (thermal relays) — general information
Relay — general information
Checking the wiper motor
Stoplight test
Checking the heated rear window
Removal and installation of the temperature sensor
Lighting and signaling
Removal and installation / check of a sound signal
Remote control initialization
Replacing incandescent outdoor lighting
Replacing incandescent interior lighting
Removal and installation of a headlight
Removal and installation of an annular cover of a headlight
Removal and installation of the electric motor of adjustment of range of light
Headlight adjustment
Dipped beam discharge lamps (xenon lamps)
Removal and installation of a back lantern
Equipment and devices
Control devices — basic information
Removal and installation of the dashboard
Removal and installation of direction indicator / wiper switch
Removal and installation of facing of a steering column
Removal and installation of the light switch
Removal and installation of switches: heated seat / sunshade / Hi-Fi / ASR
Removal and installation of switches: alarm, single lock, power windows
Removal and installation of the radio receiver
Removing and installing the loudspeaker
Removal and installation of the electric motor / wiper rods
Washer pump check
Onboard Electrical Specifications
Heater and air conditioner
Interior heater and air conditioner
Removal and installation of the heater / air conditioner control unit
Removal and installation of the heater fan
Replacement of additional heater fan resistors
Removal and installation of air deflectors
Electrical circuits
Explanatory notes to the wiring diagrams
List of abbreviations used in the notation on the diagrams
Charge system
Launch system
Engine management system 2.5 l
Engine management system 2.8 l
Onboard processor module
Onboard processor circuits
Onboard processor data
Cooling system fan
Anti-lock brake system
Gearshift lock
Speed control system (tempostat)
Glass heaters
Reversing lights
Outdoor lighting fixtures
Headlights
Instrument cluster
Interior lighting when opening doors
Instrument lighting
Single lock
Power door mirrors
Klaxon
Electric lumbar section of the back of the driver's seat
Seat heating
Electric seat position adjustment drive
Power convertible top / sunroof
Electric window lifter drive
Supplemental Security System (SRS)
Alarm buzzers
Heated glass washer nozzles
Windscreen wipers/washers (Canadian models)
Windscreen wipers/washers (US models)
Parking ventilation
Heating / air conditioning systems with manual control
Anti-theft system
Security alarm
Radio receiver — basic equipment
Radio — HiFi
Radio — Top HiFi



BMW 5th series E12 (1972-1981)
General information
Operation and maintenance
Introduction to the instructions for the BMW 5 Series E12
Passport data of the car
Lifting and towing a car
Controls and instrumentation
Heating and ventilation controls
Ignition key position
Engine start
Cooling system
Coolant replacement
Power system BMW «520i»
Carburettors BMW «520»
Automatic intake air heating
Ignition system
Clutch maintenance
Gearbox maintenance
Automatic transmission maintenance
Steering Maintenance
Front and rear suspension
Brake system maintenance
Maintenance indicator
Onboard control system unit (BCS)
Software speed controller
On-board computer
Specifications
Fuels and lubricants of domestic production
Wheels and tires
Vehicle dimensions
Vehicle weight
Maximum speed and fuel consumption
Refueling tanks and used fuels and lubricants
Power unit
Engine repair
General information about the engine
Cylinder head specifications
Cylinder Block Specifications
Valve Timing Specifications
Removing the cylinder head
Disassembly of the cylinder head
Checking the technical condition of the cylinder head
Cylinder head repair
Cylinder head assembly
Intake manifold
Installing the cylinder head
Valve clearance adjustment
Replacement of a pillow of a suspension bracket. engine
Removal and installation of the engine
Removal and installation of the power unit
Engine disassembly
Disassembly and assembly of the connecting rod and piston group
Details of the crank mechanism
Installing the crankshaft
Replacing the centering bearing of the gearbox input shaft
Replacing the flywheel gear rim
Flywheel grinding
Checking the clearance between the liners and the main journals of the crankshaft
Checking the axial clearance of the crankshaft
Checking the clearance between the liners and connecting rod journals of the crankshaft
Installing the camshaft drive
Details of the exhaust system
Details of the gas distribution mechanism
Replacing the camshaft drive belt of the 6-cylinder engine BMW «520» and «520i»
Cooling and lubrication system
Lubrication system specifications
Cooling system specifications
Removal and installation of an oil crankcase
Removal and installation of the oil pump
The main parts of the oil pump
Dismantling and checking the oil pump
Oil filter
Assembly and installation of the oil pump
Replacing the oil dipstick guide tube on BMW «525», «528» engines
Parts of the engine cooling system
Water pump for BMW «518», «520»
Water pump for BMW «525», «528»
Fan with viscous coupling engine drive BMW «525», «528»
Drive Belt Tension Adjustment
Filling the cooling system
Supply system
Power system specifications
Carburettor Specifications
Details of the engine power system
Fuel pump — general information
Disassembly of the mechanical fuel pump for BMW «525», «528» engines
Checking the performance of a mechanical fuel pump
Checking the discharge pressure of the fuel pump
Flushing fuel filters on a car
The main parts of the Solex 38 PDSI carburetor
The main details of the Solex 32/32 DIDTA carburetor with the index «E 17 386»
The main parts of the Stromberg 175 CDET carburetor
Cross section of a Solex Zenith 35/40 INAT carburetor
Solex Zenith 35/40 INAT carburetor section with auxiliary starting device
Scheme of the engine power system with a Solex Zenith 35/40 INAT carburetor with an auxiliary starting device
Carburetor body parts Solex Zenith 35/40 INAT without auxiliary idle system
Solex Zenith 35/40 INAT carburettor cover parts without idle assist system
Solex Zenith 35/40 INAT carburettor body parts with idle assist system
Details of the Solex Zenith 35/40 INAT carburetor cover with an auxiliary idle system
Solex Zenith 35/40 INAT carburetor body parts with auxiliary starting device
Solex Zenith 35/40 INAT carburettor cover details with starter aid
Details of the Pierburg 4A1 carburetor cover
Carburetor body parts Pierburg 4А1
The main parts of the Solex Zenith 2B4 carburetor
Solex 38 PDSI carburetor maintenance
Solex 32/32 DIDTA carburetor maintenance
Carburetor maintenance Stromberg 175 CDET
Solex Zenith 35/40 INAT carburetor maintenance
Synchronization of Solex Zenith 35/40 INAT carburetors without auxiliary idle system
Checking and adjusting the auxiliary starting device for the Solex Zenith 35/40 INAT carburetor
Carburetor adjustment Pierburg 4A1
Solex Zenith 2B4 carburetor adjustment
Ecotronic power supply system
Scheme of the Ecotronic system
Functional diagram of the Ecotronic system controller
Appearance and description of the carburetor 2BE
Scheme of air routes
The scheme of heating the air entering the carburetor
Intake air circuit diagram
The main parts of the carburetor 2BE «Ecotronic»
Description of the carburetor Pierburg 2BE Ecotronic
Features of the controller device
Description of the controller
Description of mixture formation in a 2BE carburetor
Maintenance, inspection and adjustment of the carburetor 2BE
Throttle valve potentiometer 1st chamber
Checking the total resistance of the throttle potentiometer of the 1st chamber
Checking the slip resistance of the throttle potentiometer of the 1st chamber
Air damper servo
Checking freedom of movement of the air damper servo
Throttle valve servo 1st chamber
Checking the removed throttle servo of the 1st chamber
Checking the throttle servo of the 1st chamber on the car
Checking the idle switch
Checking vacuum and atmospheric valves
Replacing the air filter of the throttle servo 1st chamber
Replacing the throttle servo check valve of the 1st chamber
Adjustment of the throttle servo of the 1st chamber
Checking the air valve of the engine braking system
Checking the throttle actuator of the 2nd chamber
Checking the thermostatic valve
Carburetor fuel inlet filter
Adjustment of the initial position of the throttle valve of the 2nd chamber
Checking and adjusting the opening and closing of the throttle valve of the 2nd chamber
Checking the fuel level in the float chambers
Removal and installation of a cover of the carburettor
Throttle body
Throttle Actuator Adjustment
Fuel injection system
520i Fuel Injection Specifications
Fuel injection specifications «525i», «528i», «528iA», «535i»
Tightening torques for main threaded connections
Details of the Kugelfischer fuel injection system
Scheme of the fuel injection system «K-Jetronic»
Functional diagram of the L-Jetronic fuel injection system
Removal and installation of the injection pump of the Kugelfischer system
Adjustment of quantity of injected fuel of system «Kugelfischer»
Throttle timing of the Kugelfischer system
Adjusting the full throttle position of the Kugelfischer system
Idling adjustment of the engine of the Kugelfischer system
Air flow meter of the K-Jetronic system
Fuel dispenser of the K-Jetronic system
Control pressure regulator of the K-Jetronic system
Valves for additional air supply of the K-Jetronic system
Nozzles of the K-Jetronic system
Checking the control pressure of the K-Jetronic system
Adjustment of idling of the engine of the K-Jetronic system
Possible malfunctions of the K-Jetronic fuel injection system
Checking the injectors of the L-Jetronic system
Adjustment of idling of the engine of the L-Jetronic system
Checking the valve for additional air supply of the L-Jetronic system
Checking the thermal valve of the L-Jetronic system
Checking the thermoelectric switch of the L-Jetronic system
Checking the thermal timer of the L-Jetronic system
Possible malfunctions of the L-Jetronic system
Ignition system
Ignition System Specifications
Tightening torques for main threaded connections
Details of 4-cylinder ignition distributor:
Details of the distributor of ignition of the 6-cylinder engine
Breaker contact adjustment
Replacing breaker contacts
Installing the ignition distributor
Setting the ignition timing with a stroboscope
Setting the ignition timing with a warning lamp
Features of removal and installation of the sensor-distributor of ignition
Removal and installation of the TDC sensor
Transmission
Clutch
Clutch Specifications
Clutch parts
Clutch cut
Clutch master cylinder parts
Checking the status of the slave disk
Removing the clutch
Checking the technical condition of the clutch
Clutch installation
Replacing the clutch release bearing
Removal and installation of the clutch release bearing from 1977 model year
Removing and installing clutch master cylinder
Removal and installation of the clutch slave cylinder
Pumping the clutch hydraulic drive
Gearbox BMW 242/4
Manual transmission specifications
Details of the gearbox housing of cars with 4-cylinder engines
Parts of gearbox shafts for cars with 4-cylinder engines
Details of the mechanism for selecting and shifting gears
Removing the gearbox
Gearbox disassembly
Removing the primary and secondary shafts
Dismantling the output shaft
Output shaft assembly
Determination of the thickness of the adjusting rings of the secondary shaft
Determining the thickness of the input shaft adjusting ring
Determination of the thickness of the intermediate shaft adjusting rings
Gearbox Assembly
Gearbox Getrag 262/8
Details of the gearbox housing of cars with 6-cylinder engines:
Parts of gearbox shafts for cars with 6-cylinder engines
Removal and installation of a transmission
Gearbox disassembly
Gearbox Assembly
Determination of the thickness of the adjusting ring of the rear bearing of the secondary shaft
Gearbox Getrag 265/6
Cross section of a Getrag gearbox
Features of removing and installing the gearbox
Gearbox disassembly
Removal and installation of primary and secondary shafts
Gearbox Assembly
Automatic gearbox
Automatic transmission specifications
Details of the control mechanism of automatic transmissions of the ZF brand
Parts of the crankcase of automatic gearboxes of the ZF brand
Parts of the planetary gear of ZF brand automatic gearboxes
The main parts of the clutch box ZF
Gearbox control drive adjustment ZF 3HP 20
Adjustment of the throttle control actuator of the box ZF 3HP 20
Check box adjustment ZF 3HP 20
Box pressure test ZF 3HP 20
Gearbox control drive adjustment ZF 3HP 22
Box pressure test ZF 3HP 22
Adjustment of the throttle control actuator of the box ZF 3HP 22
Borg Warner 65 gearbox control drive adjustment
Borg Warner 65 Throttle Actuator Adjustment
Checking the operating pressure of the Borg Warner 65 box
Possible malfunctions of the automatic transmission and their causes
Cardan gear
Driveline Specifications
Removal and installation of cardan transmission
Drivetrain parts
Replacing an annular flexible coupling
Replacing the centering sleeve
Replacing the segmental flexible coupling
Replacing the intermediate support
Rear axle
Rear axle specifications
Rear axle details
Removing the rear axle
Disassembly of the rear axle
Differential disassembly
Differential Assembly
Adjusting the distance between the end face of the drive gear and the axle of the differential
Determining the thickness «X» of the washer «A»
Adjustment of the side clearance in the gearing of the final drive gears
Checking the contact of the working surface of the teeth of the final drive gears
Removal and installation of the wheel drive shaft
Chassis
Steering
Steering Specifications
Details of the steering trapezoid
Steering Shaft Parts
Steering Gear Parts of Mechanical Steering
Details of the steering mechanism with power steering
Power Steering Hydraulic System
Power steering section
Power steering pump
Removing the steering gear
Steering gear disassembly
Steering gear assembly
Steering gear installation
Removing the steering gear (with power steering)
Disassembly of the steering mechanism (with power steering)
Assembly and installation of the steering mechanism (with power steering)
Bleeding hydraulic brakes
Steering wheel force check
Power steering pump repair
Features of disassembly and assembly of the pump with capacity control depending on the speed
Front suspension
Front Suspension Specifications
Front suspension parts
Removing the telescopic pole
Removing the suspension spring
Removing the shock absorber
Telescopic stand installation
Removal and installation of the suspension arm
Replacing the rubber-metal joint extension
Removal and installation of the stabilizer bar
Removing the front axle
Replacing the front axle cross member
Installing the front axle
Checking and adjusting the angles of the front wheels
Adjustment of a convergence of forward wheels
Removal and installation of a nave of a wheel
Replacing wheel bearings
Wheel bearing clearance adjustment
Rear suspension
Rear Suspension Specifications
Removal and installation of a cross-beam of a back suspension bracket
Removing the suspension arm
Removal and installation of the shock absorber
Removal and installation of the upper support of the shock absorber and suspension spring
Replacement of bearings of a nave of a back wheel
Rear suspension parts
Brake system
Brake Specifications
Hydraulic brake system
Front wheel brake parts
Rear wheel drum brake parts on 4-cylinder models
Details of the parking brake mechanism BMW models «525» and «528»
Brake Master Cylinder Parts and Vacuum Booster
Parts of the parking brake system on models with a 4-cylinder engine
Parts of the rear wheel disc brake on models «525» and «528»
Replacing the brake pads of the front wheels
Removal and installation of the brake mechanism of a forward wheel
Disassembly and assembly of the brake mechanism of the front wheel
Removal and installation of a brake disk
Rear wheel brakes
Removal and installation of the master cylinder of a drive of brakes
Parking brake adjustment
Parking brake adjustment features from model year 1978
Removal of air from a hydraulic drive of brakes
Electrical equipment
Equipment and devices
Battery Specifications
Generator Specifications
Starter specifications
Lamp and fuse specifications
Generator parts
Removal and installation of the generator
Starter parts
Removal and installation of a starter
Replacing the traction relay
Disassembly and assembly of the starter
Headlight cleaning parts
Wiper Parts
Headlight adjustment
Mounting block replacement
Removal and installation of the windshield wiper motor
Removal and installation of a combination of devices
Interior heating and air conditioning
Removal and installation of a heater
Electrical circuits
Scheme of electrical equipment of cars «518», «520», «520A» and «520i»
Scheme of electrical equipment of cars «525» and «528»
Wiring diagram for cars of models «525», «525A», «528», «528A», «528i», «528iA» from model year 1977
Scheme of switching on the cleaner and washer of the windshield and headlight cleaners
Wiring diagram of the ignition system of cars since the 1977 model year



BMW 5th series E28 (1981-1988)
General information
Manual
Vehicle identification numbers
Working conditions and tools
Jacking, towing and changing wheels
Purchase of spare parts
Starting the engine from an auxiliary source
Anti-theft audio system and instrument panel language
Main controls
Dashboard
Refueling
Car keys
Automatic central locking system
Anti-theft device / Anti-theft alarm
Car trunk
Child safety lock — stopper of locks of the front right and rear doors
Remote control with infrared transmitter
Primary key
Seat, mirror and steering wheel adjustment
Sound signal
Device for through arrangement of cargo
Additional outlet
Seat belts
Airbag — Airbag Buffer System
Rear view mirrors
Ignition and starter switch/Steering wheel lock
Light switch
The lever of switching of screen wipers and screen washers
Instruments on the driver's panel
Pilot lamps
Fog lights
Rear window heating
Emergency light signaling
Self-diagnosis display
EDC — electronic damping control
ASC+T — Stability and traction control system
Parking brake
Manual Transmission
Automatic transmission
Heating and ventilation
Heating, ventilation and air conditioning
Automatic air conditioning system
Interior lighting
Dial clock
Cigarette lighter and ashtray
Glove box
Automatic power windows with electric drive
Electric seat heating
Rear center armrest
Headlight range adjustment
Automatic electric rear window sunshade
Outdoor temperature and time display
Parking heating and parking ventilation timer
Automatic speed control (tempostat)
Acoustic anti-theft alarm
On-board computer
Ski bag
Operation of the car radio
Car radiotelephone
Starting and stopping the engine
Vehicle break-in
Fuel consumption
Engine hood
Lockable wheel bolts
Sliding-raised sunroof
Temporary suspension of vehicle operation
Winter car operation
Maintenance
Table of sizes and adjustment data
On-board diagnostic system — principle of operation and fault codes
Schedule of ongoing maintenance
Current car care
General setup information
Checking fluid levels
Checking the condition of tires and their pressure
Changing the engine oil and oil filter
Checking the fluid level of the power steering system
Checking the automatic transmission fluid level
Wheel rotation
Check of a condition and replacement of hoses of an impellent compartment
Checking the condition, adjusting the tension and replacing the drive belts
Checking and adjusting engine idle speed and CO level
Battery check, care and charging
Checking and replacing spark plugs
Checking and replacing spark plug wires, cover and distributor slider
Checking the oil level in the manual gearbox
Checking the differential fluid level
Checking and adjusting valve clearances
Checking and lubricating the throttle linkage
Air filter replacement
Fuel system check
Checking the functioning of the cooling system
Check of a condition of system of release of the fulfilled gases
Checking the Condition of Suspension and Steering Components
Check of a condition of protective covers of power shafts
Checking the brake system
Checking the condition and replacing the wiper blades
Changing transmission fluid and automatic transmission filter
Draining, flushing and filling the cooling system
Fuel filter replacement
Manual transmission oil change
Replacing the differential lubricant
Check of functioning of system of catching of vapors of gasoline (EVAP)
Setting the Scheduled Maintenance Warning Light (SPTO)
Replacing the engine timing belt
Power unit
Engine in a car
General information about engine repair without removal from the car
Bringing the piston of the first cylinder to the position of top dead center (TDC)
Removal and installation of a cover of a head of cylinders
Removal and installation of the inlet pipeline
Removal and installation of a final collector
Removal and installation of covers of a distributive chain
Removal, inspection and installation of the distribution chain and sprockets of its tensioner
Removal and installation of covers of a distributive belt
Removal, inspection and installation of the distribution belt and sprockets of its tensioner
Replacing the front seals
Removal and installation of a head of cylinders
Removal and installation of the oil pan
Removal, condition check and installation of the oil pump
Removal and installation of the flywheel / drive plate
Replacement of a back epiploon of a cranked shaft
Checking the condition and replacing the supports of the power unit
Engine overhaul
General information about engine overhaul
Checking the compression ratio
Engine Removal Methods and Precautions
Removal and installation of the engine
Engine overhaul options
The procedure for disassembling the engine during a major overhaul
Disassembly of the cylinder head
Cleaning and checking the condition of the cylinder head and components
Valve maintenance
Cylinder head assembly
Removing pistons / connecting rods
Removing the crankshaft
Removing and checking the condition of the intermediate shaft
Cleaning the cylinder block
Checking the condition of the cylinder block
Cylinder honing
Checking the condition of pistons / connecting rods
Checking the condition of the crankshaft
Checking the condition of the main and connecting rod bearings
Engine assembly sequence during overhaul
Installation of piston rings
Installation of an intermediate shaft
Installing the crankshaft and checking the lubrication gaps of the main bearings
Installation of a back epiploon of a cranked shaft
Installing the piston / connecting rod assemblies and checking the lubrication gaps in the connecting rod bearings
Starting and running in the engine after a major overhaul
Engine Troubleshooting
Cooling system
General information about the engine cooling system
General information about antifreeze
Checking the operation and replacing the thermostat
Removal and installation of a radiator
Checking the operation, removing and installing the engine cooling fan and its drive clutch
Checking the operation of the water pump
Removal and installation of the water pump
Checking the operation and replacing the coolant temperature sensor
Diagnosis of malfunctions of the cooling system
Supply system
General information about the power system
Relieving pressure in the fuel injection system
Checking fuel pressure / fuel pump
Removal and installation of the fuel pump, intermediate pump and fuel level sensor
Repair and replacement of fuel lines and connectors
Removal and installation of the fuel tank
General information about cleaning and repairing the fuel tank
Removal and installation of the air cleaner
Checking, adjusting and replacing the accelerator cable
General information about the carburetor
Removal and installation of the carburetor
Cleaning and adjusting the carburetor
General information about fuel injection
Fuel injection systems
Check of functioning of system of injection of fuel
Functional check, removal and installation of the air flow meter
Check of functioning, removal and installation of the case of a throttle
Check of functioning and replacement of a regulator of pressure of fuel
Function test and replacement of cold start injector and temperature switch
Check of functioning and replacement of fuel injectors
Check of functioning, adjustment and replacement of the air valve of stabilization of idling
Troubleshooting the fuel injection system
Power system troubleshooting
Ignition system
General information about the ignition system
General information about the ignition system and precautions
Check of functioning of system of ignition
Check of functioning and adjustment of the moment of ignition (TCI system)
Removal and installation of the distributor of ignition
Checking and replacing the ignition coil
Check and replacement of the impulse sensor and ignition control unit (TCI system)
Checking and adjusting the air gap (TCI system)
Checking and replacing ignition sensors (Motronic system)
Control system
General information about the engine management system
General information about the self-diagnosis of the Motronic engine management system
Removal and installation of the electronic control unit (ECU)
Information sensors
Crankcase Ventilation (PCV)
Gasoline vapor recovery system (EVAP)
General Exhaust System Maintenance
Catalytic converter
Transmission
Clutch
General clutch information
Description and testing of clutch
Removal and installation of the clutch master cylinder
Clutch pedal adjustment
Clutch switch operation check and replacement (where provided)
Removal and installation of the clutch slave cylinder
Bleeding the hydraulic clutch system
Removal, inspection and installation of clutch components
Clutch Troubleshooting
Manual gearbox
Removal and installation of the switch lever
Replacement of oil seals
Checking and replacing transmission mounts
Removal and installation of transmission
General information about transmission overhaul
Diagnostics of malfunctions of manual transmission
Automatic gearbox
General information about automatic transmission
General information about troubleshooting
Checking the operation and replacing the start permission switch / reversing light switch
Removal and installation of automatic transmission
Replacement of oil seals
Diagnostics of malfunctions of automatic transmission
Selector lever drive adjustment
Throttle cable adjustment
Transmission line
General information about the transmission line
Removal and installation of cardan shaft
Checking the operation and replacing the flexible coupling
Checking and replacing the central bearing
Checking and replacing cardan joints
Checking and replacing the front centering guide
Replacement of the hinge of equal angular speeds of the cardan shaft
Removal and installation of power shafts
Checking and replacing CV joints and their protective covers
Replacing the side seals of the differential housing
Removal and installation of a casing of differential
Replacing the gear oil seal
Chassis
Steering
General steering information
Removal and installation of tips of steering draughts
Replacement of rubber protective covers of the steering mechanism
Inspection, removal and installation of the steering gear
Removal and installation of the steering mechanism
Removal and installation of the pump of the amplifier of a steering
Bleeding the hydraulic system of the power steering mechanism
Removal and installation of a steering wheel
General information about wheels and tires
General information about setting wheel angles and steering angles
Suspension and steering fault diagnosis
Front suspension
General information about the front suspension
Removal and installation of the forward stabilizer
Inspection, removal, installation and replacement of bushings of the suspension arm and support arms
Removal and installation of assembly of a rack of a forward suspension bracket
Replacing the Strut or Shock/Coil Spring
Checking and replacing ball joints
Removal and installation of assembly of a forward nave and the bearing
Rear suspension
General information about the rear suspension
Removal and installation of the rear shock absorber and coil spring assembly
Removal and installation of a bar of the back stabilizer
Removal and installation of rear trailing arms
Replacing rear wheel bearings
Brake system
General information about the brake system
General information on anti-lock braking system
Replacing disc brake pads
Removal, overhaul and installation of the disc brake caliper
Inspection, removal and installation of the brake disc
Replacement of shoes of drums of brake mechanisms
Removal and installation of the main brake cylinder
Check of a condition, removal and installation of the vacuum amplifier of brakes
Description, removal and installation of the vacuum hydraulic booster of the brake system
Replacing the parking brake cable (s)
Parking brake adjustment
Check of a condition, removal and installation of assembly of a parking brake
Brake pedal adjustment
Checking and adjusting the brake light switch
Inspection and replacement of brake lines and hoses of the hydraulic brake system
Bleeding the hydraulic brake system
Diagnostics of malfunctions of the brake system
Body
Body elements
Removal and installation of a radiator grille
Removal, installation and adjustment of a cowl
Removal and installation of bumpers
Removal and installation of the panel of an internal covering of doors
Removal, installation and adjustment of the door
Removing, installing and adjusting the trunk lid / tailgate
Removal, installation and adjustment of the latch, lock cylinder and door handles
Removal and installation of door glass
Removal and installation of a window regulator of a door
Removal and installation of an external mirror
Removal and installation of casings of a steering column
Removal and installation of seats
Checking the seat belts
Control body dimensions
Car care and painting
Body and frame care
Interior upholstery care
Caring for upholstery and carpets
Repair of minor body damage
Repair of significant damage to the body
Care of hinges and locks
Fixed glass replacement
Electrical equipment
Heater and air conditioner
General description of the heater and air conditioner
Removal, check of work and installation of a heater and air conditioner
Removal and installation of the block of management of operating modes of a heater and air conditioner
Removal and installation of the heater heat exchanger
Air Conditioner Maintenance and Precautions
Removal and installation of the air conditioning compressor
Removal and installation of the air conditioner blower motor (E28 / «retro» models)
Removal and installation of the condenser of the air conditioning system
Removal and installation of the accumulator / dehydrator of the air conditioning system
Removal and installation of the evaporator
Equipment and devices
General information about the onboard electrical system
General information about troubleshooting electrical circuits
Removing and installing the battery
Checking the condition and replacing the battery wires
General information about fuses
General information about the relay
Checking and replacing breakers for direction indicators and alarms
Removal and installation of switches on a steering column
Removal and installation of the ignition lock
Removal and installation of the radio receiver
Removing and installing the antenna
Removal and installation of instrument panel components
General information about the warning light panel of the service reminder (SI)
Replacing bulbs in headlights
Headlight Beam Adjustment
Removal and installation of the headlight housing
Lamp replacement
Removal and installation of the windshield wiper motor / tailgate glass
Check of work and repair of a heater of back glass
General Information about the Supplemental Restraint System (SRS)
Description and verification of the operation of the speed control system (tempostat)
Description and verification of the operation of the central door locking system
Description and verification of the operation of the power window system
Starter and generator
General information about the charging system and precautions when working with it
Checking the charge system
Removal and installation of the generator
Replacing the voltage regulator
Checking and replacing the generator brushes
General information about the engine starting system and precautions
Checking the starter on a car
Removal and installation of a starter
Removal and installation of the traction relay
Diagnostics of malfunctions of the start and charge system
Electrical circuits
General information and wire color coding
Typical starter, battery charging, horn, hazard interrupter, and turn signal warning lights (1 of 4)
Typical head/fog lights and interior lighting (2 of 4)
Typical control system, power mirrors, brake light and parking light (3 of 4)
Typical instrument panel and cigarette lighter (4 of 4)
Schematic diagram of a typical Motronic engine management system
Schematic diagram of a typical speed control system
Typical circuit diagram for central door locking system, anti-theft alarm, on-board computer, auxiliary heater and digital clock
Schematic diagram of a typical headlight washer system
Schematic diagram of a typical power window system
Schematic diagram of the heating and air conditioning system
Schematic diagram of heated seats
Schematic diagram of power seats with memory
Typical circuit diagram of power seats without memory
Typical circuit diagram of a radio receiver
Schematic diagram of a typical L-Jetronic system



BMW 5th series E34 (1988-1996)
General information
Manual
Introduction to the instruction manual
Fuel for your car
Refueling a car
The main controls in the cabin
Car keys
Central locking
Car trunk
Remote control
Seats
AIRBAG security system
Rear view mirrors
Ignition switch / steering wheel lock
Light switch
Instrument cluster
Left stalk switch (high beam headlights and direction indicator)
Right stalk switch (wiper and washer control)
Sound signal
Odometer
Tachometer
Econometer
Fuel level indicator
Coolant temperature gauge
Upcoming maintenance indicator
Control and signal lamps
Automatic diagnostic system
Fog lights
Rear window heating
Emergency alarm system
Manual Transmission
Automatic transmission (AT)
Automatic transmission with electronic control
Heating and ventilation
Heating, ventilation and air conditioning
Automatic air conditioner
Electronic Damper Control (EDC)
Automatic stabilization system (ASC)
Interior lighting
Clock with pointer indication
Cigarette lighter
Glove box
Portable lamp
Storage compartments for small items
Electric windows
Electric lifting and sliding sunroof
Roof hatch with mechanical drive
Electric heated seats
Headlight range adjustment
Outdoor temperature display and digital clock
Autonomous heating and ventilation system with timer
Autonomous heating and ventilation system
Automatic speed control device (cruise control)
Acoustic burglar alarm
On-board computer
Further instructions for using the on-board computer
A case for transporting skis
Running in
Tires
Brake system
Hood
Vehicle identification
Engine compartment — BMW 520i, 525i
Engine compartment — BMW535i
Engine oil consumption
Checking the oil level
Adding oil to the engine
Oil quality
Viscosity of oils
Power steering — fluid level check
Power steering and ride height control — fluid level check
Brake fluid
Coolant — level check
Windshield washer system, headlight washer (and fog lamps), and intensive cleaning
Windshield washer nozzles
Battery
Starting the engine from an external source
First aid kit
Towing a car
Starting the engine by towing
A set of tools
Fire extinguisher
Wheel replacement
Spare wheel
Jack and wheel wrench
Wheel chock
Wheel bolts with lock
Wheel locks
Braking system
Power steering
Wiper blades
Sliding sunroof
Lamp replacement
Low beam headlights
High beam headlights
Parking and parking lights
Fog lights
Rear lights
Car storage
Wheels and tires
Roof rack
Trailer towing
Anti-Lock Braking System (ABS)
Automatic Stability Control (ASC)
Self-locking differential
Car care
Technical characteristics of engines, fuel consumption
Weights and dimensions
Traction and dynamic characteristics
Technical data
Tire pressure
Maintenance
BMW Vehicle Maintenance Regulations 5 Series
Scheduled maintenance
Prompt service
Maintenance work
Checking/adjusting valve clearances
Engine oil change
Draining engine oil
Filter replacement
Filling the engine with oil
External inspection of oil leaks
Checking the oil level
Checking the coolant level
Coolant replacement
Liquid filling
Checking the tightness of the cooling system
Frost resistance test
Adding BMW Concentrate
Compression test
Checking and replacing spark plugs
Checking electrical connections
Air filter replacement
Water removal and fuel filter replacement
Water removal and diesel fuel filter replacement
Checking V-belts
Checking and replacing the lambda probe
Clutch, gearbox, transmission
Clutch Disc / Thickness Check
Gearbox: oil change
Automatic transmission: oil change and oil level check
Changing the oil / cleaning the mesh in the oil sump
Changing the oil in the rear axle differential gearbox
Oil specification
Checking the cuffs of the semiaxes
Check of disks of hinges of semiaxes
Check of level of a brake liquid / a control lamp
Checking the thickness of the brake pads
External inspection of the brake pipeline
Checking the parking brake
Checking the cuffs of the hinges of the steering tips and steering rods / checking the ball bearings
Steering play check
Checking wheel bearing play
Checking the oil level in the power steering
Vehicles with ride height control and power steering
Steering bolt tightening
Replacing the interior fan
Power unit
Engine repair
Engine Repair Manual. General information
The device of engines M20, M50, M30, M21, M51
Main technical data of the engine
Removal and installation of the engine
Removal and installation of a gear belt
Toothed belt drive device
Belt tension
Removal and installation of a cover of a head of cylinders
Removal and installation of the cylinder head — engines M20, M21, M30
Removal and installation of the cylinder head — M50 engine (520i, 525i models from May 1990)
Removal and installation of the cylinder head — M51 engine (525td / tds models)
Removal and installation of a camshaft
Removal and installation of rocker arms and rocker shafts
Gas distribution mechanism
Valve drive device
Removal and installation of valves
Checking the valve guides
Processing of valve seats in the cylinder head
Lapping of valves
Turbocharger
Gas receiver device
Removal and installation of the exhaust gas turbocharger
Removal and installation, check of the vacuum pump
Model 518i engine manufactured since January 1993 (4-cylinder M40 engine)
Removal and installation of a gear belt — model 518i
Removal and installation of a head of cylinders — model 518i
Removal and installation of alternator V-belt / V-belt tension
Engine Troubleshooting
Ignition system
Ignition system. General information
Functioning of the parametric ignition system
Safety measures when working with the ignition system
Ignition system device
Ignition timing check
Removal and installation of the distributor cover / distributor slider
Checking the ignition coil
Checking the ignition wires
Replacing Ignition Wires — Model 518i
Technical data
Spark plug. General information
Recommended spark plugs for BMW 5-series cars from September 1987
Deciphering the designations on Bosch spark plugs
Diagnostics of malfunctions of system of ignition
Engine lubrication system
Engine lubrication system. General information
Purpose of engine oil
Features of gasoline engines
Engine oil viscosity
Universal (all-weather) oil
Light oils
Application ranges/viscosity classes
Engine oil specification
Oils for BMW 5 Series engines
Lubrication circuit
Oil consumption
Removal and installation of an oil crankcase
Removal and installation of the oil pump — engines M20, M30 and M50
Diagnostics of malfunctions of the engine lubrication system
Cooling system
Coolant circuit
Removal and installation, thermostat check
Removal and installation of the fan and fan clutch
Removal and installation of a radiator
Removal and installation of the water pump
Coolant — antifreeze
Diagnostics of malfunctions of the engine cooling system
Fuel system (gasoline)
Engine power system — general information and device
Rules for keeping cleanliness when working on the fuel system
Checking the fuel pump relay
Checking Fuel Pump Performance — Gasoline Engines
Fuel gauge and fuel pump
Removal and installation, check of the gauge of a stock of fuel
Removal and installation of the fuel pump
Removal and installation of the air filter housing / air flow meter
Fuel injection device for gasoline engines
The principle of operation of the Motronic DME M1.1 and M1.7 system
Motronic DME M3.1 system on 4-valve engines
Rules for cleanliness when working on the fuel injection device
Safety regulations for working on the fuel injection device
Self-diagnosis system and fault codes
Checking the idle speed and CO content
Checking the functioning of the lambda probe
Throttle cable adjustment
Disconnecting the throttle cable from the throttle lever
Removal and installation, check of the valve of regulation of turns of idling
Resistance test
Removal and installation, checking the temperature sensor
Removing and installing, checking the fuel tank ventilation valve
Diagnosis of malfunctions of the injection system
Technical data of the petrol injection system (DME)
Fuel system (diesel)
Working principle of diesel engine
Checking glow plugs
Self-diagnosis system and fault codes
High pressure fuel pump device
Glow plugs with burned out rods
Removal of air from the power system
Removing and installing, checking the stop solenoid valve
Removal and installation of spray nozzles
Fuel filter heating device
Checking the start of delivery of the high pressure fuel pump
Technical data of pre-heating system and power system
Diagnostics of malfunctions of system of injection of fuel of the diesel engine
Exhaust system
Exhaust system — general information and device
Removal and installation of system of release of the fulfilled gases
Removal and installation of a lambda probe
Vehicles with catalytic converter
Catalyst on a turbodiesel engine
Operation of vehicles with a catalyst
Transmission
Clutch
Clutch — general information and device
Removal and installation, clutch test
Bleeding the hydraulic clutch
Air removal with a special installation
Removal and installation of release bearing
Removal and installation of the clutch slave cylinder
Clutch Troubleshooting
Car gearbox
Removal and installation of a transmission
Removal and installation of cardan shaft
Separation of the cardan shaft from the gearbox
Removal and installation of the gear lever
Gearshift mechanism device
Automatic transmission
Towing vehicles with automatic transmission
Chassis
Front and rear suspension
Front axle — general information and device
Removal and installation of an amortization rack
Shock absorber device
Disassembly of the suspension strut and shock absorber / removal and installation of the coil spring
Shock absorber check
Removing and installing, checking the front wheel bearings
Rear axle — general information and device
Removal and installation of rear suspension struts
Removal and installation of a half shaft
Replacement of a corrugated cover of a half shaft
Semi-axle device
Steering
Steering — general information and device
Removal and installation of a steering wheel
Removal and installation of a steering tip
Removal and installation of steering drafts
Brake system
Brake system — general information
Disc brake caliper device
Removal and installation of brake shoes of forward wheels
Removal and installation of front brake discs and brake calipers
Removal and installation of brake shoes of back wheels
Removal and installation of brake calipers of back wheels
Removal and installation of a brake disk of a back wheel
Checking the thickness of the brake discs
Eliminate squeaky disc brakes
Brake fluid
Removal of air from the brake system
Replacement of brake pipes / brake hoses
Checking the hydraulic booster
Removal and installation of parking brake pads
Parking brake device
Handbrake adjustment
Removal and installation of the lever and an overlay of the lever of a manual brake
Brake pedal device
Removal and installation of a cable of a manual brake
Check, replacement of the brake light switch
ABS system
Diagnostics of malfunctions of the brake system
Body
Exterior
Body — general information
Removal and installation of a forward bumper
Front bumper device
Removing and installing, checking the shock box and shock absorber.
Removal and installation of a back bumper
Rear shock absorber device
Removing and installing, checking the rear shock absorber
Removal and installation of a forward decorative lattice
Removal and installation of a forward wing
Removal and installation of a cowl of a motor compartment
Engine compartment hood trim
Removal and installation of a cable of a cowl of a motor compartment
Removal and installation, tailgate adjustment — limousine
Removal and installation of the lock of a door of a back and the cylinder of the lock
Replacing protective and decorative moldings and strips with the inscription of the model
Replacing the decorative molding on the gutter
Replacing the strip with the inscription of the model on the tailgate
BMW emblem replacement
Removal and installation, fitting the door
Removal and installation of facing of a door
Removal and installation of the external handle of a door and the cylinder of the lock
Removal and installation of the door lock
Removal and installation of the executive motor of the central locking system
Removal and installation of the window mechanism / Glass adjustment
Glass adjustment
Removal and installation of window glass and window shaft seals
Removal and installation of an external mirror
Removal and installation of mirror glass
Interior
Removal and installation of the middle console and shelves under the dashboard
Removal and installation of a glove box
Removal and installation of a drive of a movable sunroof of a roof
Removal and installation of front seats
Removal and installation of the rear seat
Electrical equipment
Heating system
Heating system — general information
Removal and installation of the heater fan
Removal and installation, checking the resistance of the heater fan motor
Removal and installation of the heater control panel
Removal and installation of a cable of a heater
Diagnosis of malfunctions of the heating system
Equipment and devices
Control units and cable harness for the BMW 5 Series
Cable connectors
Replacing fuses
Composition of fuses and relays
Fuses and relays on the dashboard (box under the seat)
Relay test
Lighting system — general information
Replacing incandescent lamps
Lamp table
Removal and installation of headlights
Headlight adjustment
Removal and installation of fog lights
Removal and installation of forward indexes of turns
Removing side turn signals
Removal and installation of rear lights
Removal and installation of the instrument panel
Removal and installation of incandescent lamps in the instrument panel
Location of lamps on the back
Removal and installation of indexes and a speedometer
Removal and installation of the switch of indexes of turns and a screen wiper
Removal and installation of the light switch
Removal and installation of a sound signal
Removal and installation of the lock cylinder and ignition switch
Removal and installation of the radio receiver
Bavaria/S radio receiver
Removal in retractable version / radio Bavaria Cassette II, Europa digital
Radio receiver Bavaria Electronic
Setting the radio code
Removing the electronic lock
Antenna on a BMW 5 Series
Removing and installing loudspeakers
Window and headlight cleaning system — general information
Wiper drive device
Checking and replacing the washer pump
Removal and installation of the mechanism of a screen wiper
Power devices
Generator — general information and device
Alternator Safety Precautions
Removal and installation of the generator
Replacing and checking the carbon brushes of the generator and voltage regulator
Checking the voltage regulator
Diagnostics of malfunctions of the generator
Starter — general information and device
Removal and installation of a starter
Removal and installation, check of the traction relay
Starter Troubleshooting
Electrical circuits
Digital electronic engine management system
Starter and generator
Wiper and washer controls
Cleaning-washing module
Electrically adjustable mirrors, horn
Headlights / fog lights
License plate and trunk lighting
Direction indicators, alarm system



BMW 5th series E39 (1995-2003)
General information
Governing bodies
Specifications and technical characteristics of cars
Controls and instruments
Control and signal lamps
Odometers, outdoor temperature indicator
Turn signal and high beam switch
Windshield wipers and washers
Rear window heating
Multifunction steering wheel (MFL)
Emergency light signaling
Car keys
Electronic anti-theft system
A single lock — the principle of operation
Doors (outside) — unlocking and locking
Remote radio control
Keys to a single lock
Doors (from the inside) — unlocking and locking
Trunk — unlocking and locking
Security alarm
Power windows — control
Sliding/tilting sunroof
Sun shade
Seats — description and adjustment
Steering wheel adjustment
Rear view mirrors
Memory device for seat, mirrors and steering wheel position
Glove box
Storage compartments for small items
Beverage can holder
Ashtray front
Cigarette lighter in salon
Ashtrays at the back
Device for transporting long items
A case for transporting skis
Security systems
Manual
Refueling, starting and stopping the engine
Parking brake
Manual gearbox (RKPP)
Automatic transmission (AT)
Tempostat (speed control system)
Park Distance Control (PDC)
Stability Control with Traction Control (ASC+T)
Electronic damping control (EDC) and ride height control
Lighting and light signaling
Heating and ventilation systems
Automatic air conditioner
Autonomous heating and ventilation systems
Self-diagnosis system
Trip computer
Breaking in a new car
Catalytic converter
Anti-lock braking system (ABS)
Driving with a trailer
Roof rack
Car phone
Headlight conversion
Bonnet — opening and closing
Car radio
Hi-Fi type audio system with DSP
Warning triangle
First aid kit in the car
Maintenance
Car wash
Paintwork care
Protection of the bottom / hidden cavities of the body with anti-corrosion agents
Cushion upholstery care
The tool
Starting the engine from the battery of another car
Towing a car
Vehicle lifting
BMW 5 Series Maintenance Card
Maintenance with engine oil change
Service
Maintenance work — general information
Engine and exhaust system
Engine oil change
Visual control of oil leakage
Checking the engine oil level
Checking the coolant level
Coolant replacement
Checking antifreeze
Checking the tightness of the cooling system
Replacing Spark Plugs (Gasoline Engines)
Replacing the Air Filter Element
Poly V-belt check
Water removal/fuel filter replacement
Visual inspection of the exhaust system
Clutch / gearbox / final drive
Clutch Disc / Thickness Check
Manual transmission: oil change
Changing the oil in the main gear
Checking the corrugated covers of cardan shafts
Brake system / tires / wheels
Checking the brake fluid level / low brake fluid level indicator
Checking the thickness of the brake linings
Checking the parking brake system
Visual inspection of brake lines
Brake Fluid Replacement
Checking tire inflation pressure
Tire valve check
Checking the tire tread pattern / wheel fastening
Steering / front axle
Checking the dust caps of the tie rods/wishbones
Steering wheel free play check
Checking the oil level in the power steering reservoir
Electrical system
Checking the battery
Radio remote control: battery replacement
Body / interior equipment
Visual inspection of seat belts
Lubrication of locks
Visual inspection of the underbody / bodywork
Replacing the Fine Air Filter
Power unit
Engine repair
General information about engines
M52 petrol engine (520i, 523i, 528i)
Diesel engine M51 (525tds)
The most important characteristics of engines
Removal and installation of the lower casing of a motor compartment
Removal and installation of an inlet collector
Removal and installation of a head of cylinders / replacement of a sealing lining of a head of cylinders
Removal and installation of the cylinder head (only M52TU engine installed on vehicles from 9/97)
Removal and installation of a head of cylinders — model 525tds
Removal and installation of the cylinder head — only models 520d (M47 engine)
Removal and installation of a camshaft — 6-cylinder gasoline engine
Removal and installation of a camshaft — model 525tds
Removal and installation of the camshaft — only model 520d (M47 engine)
Compression test
Removing and installing / tensioning the V-ribbed belt
Engine Troubleshooting
Lubrication system
Lubrication system — general information
Applications / engine oil viscosity grades
Engine oil specification
Standard engine oils for BMW 5 Series
Oil circulation
Oil pressure check
Removal and installation of the oil pallet
Removing and installing / checking the oil pump
Oil Circulation Troubleshooting
Cooling system
Coolant circulation
Checking the cooling system
Removing and installing / checking the thermostat
Removal and installation of the fan / fan clutch
Removal and installation of a broad tank
Removal and installation of a radiator
Removal and installation of the pump of a cooling liquid
Diagnosis of malfunctions of the cooling system
Ignition system
Ignition system — general information
Safety precautions when working with electronic ignition systems
Removing and installing / checking ignition coils
Removal and installation of the detonation combustion sensor
Checking / replacing the pulse sensor
Removal and installation of a tip of a spark plug
Removal and installation of the control unit of the DME system
Spark plug
OEM spark plugs for BMW 5 Series engines
Specifications of the ignition system (DME)
Supply system
Power system — general information
Fuel tank device
Fuel economy while driving
Accuracy when working with fuel supply systems
Checking the fuel pump relay
Checking the performance of the fuel pump
Removal and installation of the fuel level sensor / fuel pump
Removal and installation of the air filter housing / mass air flow meter
Injection system (gasoline)
Gasoline injection system — general information
Fault code storage
Safety and accuracy when working on the injection system
Operation of the injection system
Checking ignition and injection systems
Throttle adjustment
Removal and installation of a branch pipe of a butterfly valve
Check / removal and installation of the valve of regulation of idling
Check / removal and installation of the temperature sensor
Checking valve injectors
Removal and installation of valve injectors
Diagnostics of malfunctions of system of injection of gasoline
Injection system (diesel)
Diesel injection systems
Turbocharger
Exhaust Gas Recirculation (EGR)
Fuel filter preheating system
Diesel engine preheating system
Checking / removing and installing glow plugs — model 525tds
Checking Glow Plugs — Model 530d
Removal and installation of glow plugs — model 530d
Checking / Removing and Installing the Preheat System Relay — Model 525tds
Air bleeding from the fuel supply system — model 525tds
Checking / removing and installing the electromagnetic fuel switch — model 525tds
Removal and installation of nozzles — model 525tds
High Pressure Fuel Pump Start Check/Adjust Model 525tds
Removing and installing the intake manifold — model 525tds
The device of the injection system with a common high-pressure fuel line (Common-Rail)
High pressure fuel pump device
Specifications for preheating and fuel supply systems
Diagnostics of malfunctions of systems of injection of diesel engines
Exhaust system
Exhaust system — general information
Exhaust system device
Operation of the catalytic converter
Handling vehicle catalytic converters
Removal and installation of system of release of the fulfilled gases
Replacing the subsequent muffler
Removal and installation of the oxygen sensor
Check of tightness of system of release of the fulfilled gases
Transmission
Clutch
Clutch — general information
Removal and installation / clutch check
Removing air from the clutch actuator
Removal and installation of the clutch release bearing
Removal and installation of the clutch slave cylinder
Clutch Troubleshooting
Car gearbox
Gearbox — general information
Removal and installation of a transmission
Removal and installation of cardan shaft
Gear shifter
Removal and installation of the gear lever
Automatic transmission
Adjustment of a cable drive of switching of operating modes
Automatic transmission: oil level check / oil change
Front axle
Front axle — general information
Electronic Damper Control (EDC)
Removal and installation of an amortization rack
Suspension strut
Disassembly of the suspension strut / shock absorber / removal and installation of the coil spring
Shock Absorber Inspection / Disposal
Removal and installation of a nave of a forward wheel
Removal and installation of a beam of the forward bridge
Removal and installation of the transverse lever
Rear axle
Rear axle — general information and device
Pneumatic rear axle suspension
Rear suspension strut
Removal and installation of a back amortization rack
Rear axle cardan shaft
Removal and installation of cardan shaft / final drive of the rear axle
Replacing the corrugated cover of the propeller shaft of the rear axle
Chassis
Steering
Steering — general information
Steering device
Safety precautions when working with an airbag
Removal and installation of a steering wheel
Removal and installation of the top facing of a steering column
Removal and installation of a tip of cross steering draft
Removal and installation of transverse steering draft
Power steering parts
Power steering pump mounting
Filling the hydraulic system / air pressure from the power steering hydraulic system
Determination of chassis parameters
Brake system
Brake system — general information
Anti-lock braking system (ABS)
Automatic Stability and Traction Control (ASC+T)
Front disc brake caliper
Specifications of the brake system
Removal and installation of overlays of a forward disk brake
Removal and installation of the front brake disc / brake caliper
Removal and installation of overlays of a back disk brake
Removal and installation of the rear brake caliper
Removal and installation of a back brake disk
Checking the thickness of the brake discs
Brake fluid
Removal of air from the brake system
Brake pipe replacement
Replacing the front brake hose
Checking the brake booster
Parking brake system
Removal and installation of brake columns of parking brake system
Handbrake adjustment
Removal and installation of the hand brake lever
Removal and installation of a cable of a manual brake
Checking/replacing the brake light switch
Brake fault diagnosis
Wheels and tires
Wheels and tires — general information
Wheel replacement and balancing
Wheel balancing
Additional installation of a wheel bolt with a lock
Designations of tires and disk wheels
Tire care rules
Anti-skid chains
Incorrect tire wear
Eliminate vibrations in the front of the car
Tire Fault Diagnosis
Body
Interior
Removal and installation of an internal rear-view mirror
Removal and installation of the center console
Removal and installation of the electric motor of the drive of the movable roof panel
Removal and installation of a forward seat
Seat belt tensioner
Safety precautions when working with the belt tensioner
Deactivating the seat belt pretensioner
Removal and installation of a back seat
Removal and installation of the rear shelf
Removal and installation of the retractable curtain of the rear window glass
Exterior
Body — general information
Butt joint dimensions
Front bumper device
Removal and installation of a forward bumper
Removal and installation of the front energy-absorbing buffer
Rear bumper device
Removal and installation of a back bumper
Removal and installation of the rear energy-absorbing buffer
Front wing device
Removal and installation of a forward wing
Engine compartment hood device
Removal and installation of a cowl of a motor compartment
Adjustment of a cowl of a motor compartment
Removal and installation of a back door (Touring)
Rear Door Adjustment (Touring)
Removal and installation of gas-filled shock absorbers of the rear door and rear window glass frame Touring
Removal and installation of facing of a back door (Touring)
Trunk lid device (Limousine)
Removal and installation of a cover of a luggage compartment (Limousine)
Tailgate Adjustment (Limousine)
Removal and installation of a back facing of a luggage compartment (Limousine)
Removal and installation of the lock / cylinder of the lock of a cover of a luggage compartment
Removal and installation of a gas-filled shock absorber of the hood of the engine compartment / luggage compartment lid
Replacing protective pads / model designations
Removal and installation / adjustment of the door
Removal and installation of facing of a door
Removal and installation of the door lock
Removal and installation of the external door handle
Removal and installation of the door lock cylinder
Removal and installation of the executive engine / microswitch of the central locking system
Removal and installation / adjustment of the window glass of the door
Removal and installation of an electric window regulator
Removal and installation of an external rear-view mirror
Removal and installation of mirror glass
Removal and installation of the case of an external rear-view mirror
Paintwork — general information
Stone damage repair
Body straightening / repair of corrosion holes
Preparing for paint application
Heating system
Heating system — general information
Details of the heating system
Removal and installation of the heating / air conditioning control unit
Removal and installation of the heater temperature sensor
Air conditioning system
Diagnosis of malfunctions of the heating system
Electrical equipment
Equipment and devices
Electrical system — general information
Measuring instruments
Measurement technique
Installation of additional components of the electrical system
Troubleshooting in the electrical system
Checking switches
Relay test
Checking the wiper motor
Checking the brake signal
Rear window heating test
Removal and installation of the switch
Removal and installation of the antenna amplifier (Touring)
Removal and installation of the temperature sensor
Removal and installation / check of a sound signal
Radio remote control installation
Headlight beam angle adjustment
Removal and installation of the electric motor of the system for regulating the angle of inclination of the headlight beam
Replacing fuses
Location of fuses
Lighting system — general information
Lamp table
Replacing incandescent lamps
Removal and installation of a headlight
Headlight adjustment
Removal and installation of a back lantern
Devices — general information
Removal and installation of the instrument panel
Replacing the instrument panel bulbs
Removal and installation of the switch of the blinking light signaling device / screen wiper
Removal and installation of radio
Power devices
Removing and installing the battery
Maintenance free battery instructions
Checking the battery
Spontaneous battery discharge
Charging the battery
Diagnostics of battery malfunctions
Generator — general information and device
Safety precautions when working with an alternator
Alternator voltage test
Removal and installation of the generator
Replacing / checking the brushes of the generator / relay-regulator
Diagnostics of malfunctions of the generator
Starter — general information
Bosch starter device
Removal and installation of a starter
Check / removal and installation of the traction relay
Starter Troubleshooting
Windscreen wipers
Wiper system — general information
Replacing the rubber band of the wiper blade
Removing and installing / adjusting windshield washer nozzles
Rear window washer nozzle adjustment (Touring)
Removal and installation of a washer nozzle of back window glass (Touring)
Windshield wiper motor/drive
Removal and installation of a drive of a cleaner of a windscreen / fairing cover
Removal and installation of the electric motor of a drive of a cleaner of a windscreen
Removal and installation of the electric motor of a drive of a cleaner of back window glass (Touring)
Removal and installation of the bearing of an axis of a cleaner of back window glass (Touring)
Removal and installation of the lever of a cleaner of back window glass (Touring)
Window glass washing system
Checking / replacing the washer pump
Diagnosis of malfunctions of the rubber band of the wiper blade
Electrical circuits
Familiarity with the electrical circuit
Glow Plugs, Glow Plug Relay
Valve injectors for cylinders 5 and 6 (520i)
Fuel pump
Intake air temperature sensor
Servotronic system
Sound signal
Wiper switch
Control of the cleaning and washing system
Outside rear view mirror without adjustment memory unit (driver's side)
Outside rear view mirror without setting memory unit (passenger's side next to the driver)
Auto-dimming outside rearview mirror
K bus power supply, auto-dimming interior rearview mirror
Turn signal switch
Light alarm switch
Fog lights
Front lighting devices
Headlight beam throw adjustment system (manual adjustment)
Direction indicator left
Back light
Brake signal lights
Brake light (upper)
Stop signal switch
License plate lights
Lamp of illumination of a back part of salon left
Mirror lighting in tilt sun visor
Charging socket, cassette deck lighting
Power supply of the CD player
Antenna on rear window glass



BMW 7th series E32 (1986-1994)
General information
Care and maintenance
Introduction to the instructions for the BMW 7 Series E32
Vehicle identification numbers
General description of the vehicle
Starting the engine from an auxiliary battery
Towing a car
Jacking up the car
Vehicle maintenance plan
Preventive maintenance when changing oil
Maintenance
Maintenance operations
Engine oil change
Draining engine oil
Changing the Oil Filter (Central Bolt Design)
Oil filling
Checking the engine oil level
Checking the coolant level (coolant)
Coolant replacement
Draining the coolant
Filling coolant
Coolant Density Check
Topping up antifreeze
Checking the cooling system for tightness
Water removal/fuel filter replacement
Petrol engine: fuel filter replacement
Drain Water/Change Diesel Fuel Filter
Water removal
Filter replacement
Checking the thickness of the clutch disc
Manual transmission — oil change
Changing the oil in the final drive (rear axle)
Check of level of a brake liquid / a control lamp
Brake Fluid Replacement
Checking the dust caps of the tie rods/suspension joints
Steering play check
Checking the fluid level in the power steering
Control dimensions and adjustment data. Vehicles since 1986
Car wash
Paintwork care
Caring for trim parts
Power unit
Minor engine repair
Repair operations performed without removing the engine from the vehicle
Setting the first cylinder to top dead center (TDC)
Cylinder head cover — removal and installation
Intake manifold — removal and installation
Exhaust manifold — removal and installation
Drive chain covers — removal and installation
Drive chain and sprockets — removal, inspection and installation
Chain tensioner — removal and installation
Oil seals — replacement
Cylinder head — removing and installing gasket replacement
Oil sump — removal and installation
Oil pump — removal, inspection and installation
Flywheel / Drive Disc — Removal and Installation
Rear crankshaft oil seal — replacement
Engine mounting brackets — inspection and replacement
Valve clearances
Minor repairs of gasoline engines of the M52 series. general description
Cylinder head cover for gasoline engines of the M52 series — removal and installation
Cylinder head of gasoline engines of the M52 series — removal and installation
Valve clearances of gasoline engines of the M52 series
M70 series gasoline engine cylinder head — removal and installation
M51 series diesel engine cylinder head — removal and installation
V-ribbed belt diesel engine series M51 — replacement
Engine overhaul
Engine overhaul. General information
Engine overhaul. general information
Cylinder compression check
Removing the engine — general information
Engine Removal — Methods and Precautions
Engine — removal and installation
Engine repair options
General preparation for engine repair
Engine overhaul — disassembly and assembly sequence
Camshaft (s) — removal and installation
Cylinder head — disassembly
Cylinder head — cleaning and checking
Cylinder head
Lapping of valves
Valve Seats — Machining
Valve guides — check and replace
Cylinder Head — Assembly
Pistons and connecting rods — removal
Crankshaft — removal
Cylinder block — cleaning
Cylinder block — check
Cylinder honing
Pistons and connecting rods — check
Crankshaft — check
Main and connecting rod bearings — check
Flywheel inspection and repair
General instructions for assembling the engine
Crankshaft — installing and checking the oil clearance of the main bearings
Piston rings — installation
Pistons and connecting rods — installing and checking the oil clearance of connecting rod bearings
Initial start-up and debugging of the engine after repair
Engine Troubleshooting
Lubrication system
Engine oils
Oil line
Oil pressure check
Oil sump — removal and installation
Oil pump — removal, installation and inspection
Diagnostics of malfunctions of the lubrication system
Cooling system
Cooling circuit
Cooling system — check
Thermostat — removal, installation and inspection
Fan/Fan Clutch — Removal and Installation
Expansion tank — removal and installation
Radiator — removal and installation
Water pump — removal and installation
Coolant Hoses — Emergency Service and Repair
Diagnostics of malfunctions of the engine cooling system
Ignition system
Ignition system. general description
Precautions when working with the ignition system
Distributor — removal and installation
Distributor cap and slider — check
Ignition coil
Ignition coils — removal, inspection and installation
Knock sensor — removal and installation
Pulse Generator — Check and Replace
Spark plug plug — removal and installation
DME control unit — removal and installation
Spark plug
Supply system
Fuel system. general description
Ways to save fuel
Rules for working with fuel system parts
Fuel pump relay — check
Fuel Pump — Performance Check
Fuel / fuel pump sensor — removal and installation
Air filter housing / air flow meter — removal and installation
Injection system (petrol)
Petrol injection system. general description
Diagnostic device memory
Precautions and rules for working with the injection system
Operation of the injection system
Ignition and injection systems — check
Accelerator cable — adjustment
Throttle body — removal and installation
Idle speed control valve — check, removal and installation
Temperature sensor — check, removal and installation
Injectors — check
Nozzles — removal and installation
Diagnostics of malfunctions of system of injection of gasoline
Self-diagnosis. general description
Reading fault codes
Guidance on conducting inspection procedures
Injection system (diesel)
Working principle of diesel engine
Turbocharger
Exhaust gas recirculation (EGR system)
Fuel filter heating system
Diesel engine pre-heating system
Glow plugs — checking, removing and installing
Preheat relay — check, removal and installation
Bleeding air from the fuel system
Fuel cut-off device — check, removal and installation
Nozzles — removal and installation
Checking / adjusting the start of injection pump supply
Intake manifold — removal and installation
High pressure fuel pump
Technical data of fuel system and pre-heating system of diesel engine
Diagnosis of malfunctions of the diesel fuel injection system
Exhaust system
Exhaust gas exhaust system
Catalyst operation
Rules for the operation of vehicles with catalysts
Elements of the exhaust system — removal and installation
End silencer — replacement
Lambda probe — removal and installation
Checking the exhaust system for leaks
Transmission
Clutch
Clutch. general description
Removing air from the clutch hydraulic system
Bearing. Removal and installation
Clutch slave cylinder — removal and installation
Clutch Troubleshooting
Manual gearbox
Transmission. General device
Gearbox — removal and installation
Transmission housing — removal and installation
Primary and secondary shafts — removal and installation
Output shaft — replacement
Gearbox shaft bearings — replacement
Gear shift lever — removal and installation
Automatic gearbox
Automatic transmission (automatic transmission). general description
Automatic transmission — removal and installation
Shift Cable Adjustment
Automatic Transmission — Fluid Level Check/Replacement
Cardan gear
Cardan transmission. general description
Cardan gear — removal and installation
Elastic coupling centering sleeve — removal and installation
Intermediate support — removal and installation
Joint of equal angular speeds of the driveline — removal and installation
Possible malfunctions of cardan transmission
Rear axle and shafts
Rear axle. general description
Rear axle reducer removal and installation
Drive shaft flange oil seals — replacement
Rear axle gearbox rubber bearing — replacement
Pinion Shaft Flange Seal — Replace
Differential box bearing — replacement
Drive Bevel Gear Bearing — Replace
Differential bevel pinion — replacement
Limited slip differential and disassembly
Rear suspension drive shafts. general description
Drive shafts — removal and installation
Drive Shaft Cover — Replacement
Cross beam — removal and installation
Suspension arm — removal and installation
Chassis
Front suspension
Front suspension. general description
Front suspension — removal and installation
Suspension strut — removal and installation
Suspension strut — repair
Shock Absorber — Inspection / Disposal
Front wheel bearing — removal and installation
Rear suspension
Rear suspension. general description
Rear suspension strut — removal and installation
Rear suspension assembly — removal and installation
Crossbar rubber block — replacement
Trailing arm — removal and installation
Rear wheel bearings — replacement
Steering
Steering. general description
Power steering operation
Steering wheel — removal and installation
The top facing of a steering column — removal and installation
Tie rod ends — removal and installation
Tie rod — removal and installation
Rack and pinion power steering
Power steering type worm toothed sector
Possible steering problems
Wheels and tires
Front wheel alignment
Geometric parameters of the undercarriage
Wheels and tires. general information
Wheel and tire sizes, tire pressure
Tire and wheel designations
Wheels — replacement and balancing
Tire care
Installing an additional wheel bolt lock
Incorrect tire wear
Eliminate front end vibration
Tire Fault Diagnosis
Front fender — removal and installation
Brake system
Brake system. general description
Front brake pads — removal and installation
Brake disc — removal and installation
Rear brake pads — removal and installation
Rear brake caliper — removal and installation
Rear brake disc — removal and installation
Brake Disc — Thickness Measurement
Brake fluid
Bleeding the brake system
Brake lines — replacement
Front brake hose — replacement
Brake booster — check
Parking brake
Brake light switch — check and replace
Brake pedal — adjustment
Diagnostics of malfunctions of the brake system
Body
Body elements
Body. General information
Body work precautions
Joint dimensions
Front bumper — removal and installation
Rear bumper — removal and installation
Engine hood — removal and installation
Trunk lid — removal and installation
Door — removal, installation and adjustment
Removal and installation of rear-view mirror glass
Removing and installing sunroof drive motor
Removal and installation of a forward seat
Seat Belt lock tensioner
Paintwork. General information
Elimination of small damage from stone impacts
Body straightening / repair of rusty holes
Coloring
Electrical equipment
Equipment and devices
Heating system. general description
Heating / air conditioning control unit — removal and installation
Heater temperature sensor — removal and installation
Climate control
Diagnosis of heating malfunctions
Electrical equipment. general information
Measuring instruments
Measurement technique
Troubleshooting in the electrical system
Fuses — Replacement
Battery — removal and installation
Instructions for handling a maintenance-free battery
Battery — check
Battery — charge
Battery fault diagnosis
Generator. general description
Alternator voltage test
Generator — removal and installation
Contact brushes of the generator / voltage regulator — replacement / check
Diagnostics of malfunctions of the generator
Starter. general description
Starter — removal and installation
Traction relay — check, removal and installation
Starter Troubleshooting
Windshield wipers/windshield washer. general information
Wiper rubber bands — replacement
Wiper drive mechanism / fairing cover — removal and installation
Wiper motor — removal and installation
Windshield washer
Diagnostics of malfunctions of rubber bands of wiper blades
Electrical circuits
Scheme 1. LE-Jetronic fuel injection systems
Scheme 1. Motronic fuel injection systems
Scheme 2. DME/EML M1.2 system with AEGS
Diagram 3. DME/EML M1.2 system with AEGS M70
Diagram 4. DME/EML M1.2 system with AEGS M70



BMW 7th series E38 (1994-2001)
General information
Introduction to guide
Introduction to the manual for the operation and repair of the BMW 7 series
BMW E38 cars — abstract
Vehicle identification numbers
Purchase of spare parts
Service technology, tools and equipment of the workplace
Jacking / hanging and emergency transportation of the car
Starting the engine from an auxiliary power source
Automotive chemicals, oils and lubricants
Vehicle troubleshooting
Manual
Controls and methods of operation
Keys, single lock and remote control
Doors and trunk lid
Access to the underhood space
Access to the fuel tank filler neck
Top hatch
Windows doors
Anti-theft system
General information about elements of security systems
Seat belts
Transportation of children
Seat and headrest adjustment
Supplemental Security System (SRS)
Danger of carbon monoxide poisoning
Controls and interior equipment
Instrument cluster
Multifunction display
Automatic ventilation, heating and air conditioning (HVAC) system
Tempostat
Starting and shutting down the engine, starting to move
Vehicle break-in
Use of automatic transmission (AT)
Brake system
Features of the operation of vehicles with a catalytic converter
Auxiliary systems
Maintenance
Vehicle Maintenance Specifications
General maintenance information
General information about settings and adjustments
Schedule of ongoing maintenance
Checking fluid levels, leak control
Checking the condition and replacing hoses and tubes in the engine compartment, localizing leaks
Changing the engine oil and oil filter
Cleaning and replacing the fuel filter
Checking the brake system and clutch
Check of a condition of system of release of the fulfilled gases
Checking the Condition of Suspension and Steering Components
Checking the condition of the protective covers of the CV joints of the drive shafts
AT transmission oil change
Changing the brake fluid and bleeding the brake system
Replacing spark plugs
Replacing the cabin filter (ventilation system)
Replacing the air cleaner element
Coolant replacement
Checking the condition of tires and their inflation pressure
Battery check and care
Checking the condition of the accessory drive belt
Checking the condition of the wiper blades and adjusting the washer nozzles
Changing the main gear oil
Checking the thickness of the clutch disc
Power unit
Engine M60/1, M60/2 (petrol)
Engine Specifications
General information and preparatory operations
Compression pressure test
Checking the engine with a vacuum gauge
Removal and installation of a cover of a head of cylinders
Removal and installation of the cylinder head, timing adjustment
Removal and installation of the upper section of the oil pan
Removal and installation of the oil pan
Removing and installing timing chain covers
Replacing the crankshaft seals
Removal and installation of a flywheel
Removing and installing accessory drive belts
Removal and installation of the vibration damper and its hub
Removal and installation of the oil pump
Removal and installation of the inlet pipeline
Removal and installation of exhaust manifolds
Removal and installation of the engine
M62 engine (petrol)
Removal and installation of covers of heads of cylinders
Removal and installation of heads of the block of cylinders
Removal and installation of the upper section of the oil pan and oil pump
Removal and installation of the oil pan
Removing and installing timing chain covers
Replacing crankshaft seals and ignition distributor seals
Removal and installation of a flywheel
Removal and installation of a vibration damper
Removal and installation of drive belts
Removal and installation of the oil pump
Removal and installation of inlet pipelines
Removal and installation of exhaust manifolds
Removal and installation of the engine
M57 engine (diesel)
Removal and installation of the cylinder head, camshafts and their sprockets
Removal and installation of the upper section of the oil pan
Removing and installing timing cover
Replacing the crankshaft seals
Removal and installation of a flywheel
Removal and installation of a vibration damper
Replacing drive belts and their tensioners
Removal and installation of the oil pump
Removal and installation of the oil cooler
Removal and installation of the inlet pipeline
Removal and installation of a final collector
Removal and installation of the vacuum pump
Removal and installation of the engine
M67 engine (diesel)
Removal and installation of a cover of a head of cylinders
Removal and installation of cylinder heads
Removal and installation of the upper section of the oil pan
Removal and installation of the oil pan
Replacing the crankshaft seals
Replacing the PCV Oil Separator
Removal and installation of a flywheel
Removal and installation of a vibration damper
Removal and installation of drive belts and their tensioners
Removal and installation of the oil pump
Removal and installation of oil coolers
Removal and installation of the inlet pipeline
Removal and installation of exhaust manifolds
Removal and installation of the vacuum pump
Removal and installation of the engine
Cooling system
Cooling, heating and ventilation specifications
General information and precautions
Removal and installation of a casing of the fan
Removal and installation of a radiator of system of cooling
Removal and installation of a broad tank
Removal and installation of an additional fan assembly with a casing
Removal and installation of the water pump
Removal and installation of the fan drive clutch
Removal and installation of the thermostat
Removal and installation of a collector of system of cooling
Fuel system (petrol)
Power and Exhaust System Specifications
General information and security measures
Principles of operation of the gasoline engine management system
Removing and installing the air cleaner housing
Removing and installing a branch pipe between the air flow meter and the throttle body
Removal and installation of the throttle body, replacement of its gasket
Removal and installation of the IAC valve
Removal and installation of the fuel distributive highway and injectors
Fuel pressure regulator replacement
Removal and installation of the fuel pump
Removal and installation of sensors of a stock of fuel
Removal and installation of the fuel tank
Removal and installation of a fuel jellied mouth
Fuel system (diesel)
Principles of operation of diesel engine control systems
Removing and installing the air cleaner housing
Removal and installation of a turbocharger
Removal and installation of the intercooler
Boost pressure sensor replacement
Removal and installation of the gauge of pressure in the fuel distributive highway
Removal and installation of pressure regulator and fuel distributor
Fuel Cutoff Valve Replacement
Removal and installation of fuel lines and the fuel distributive highway
Removal and installation of the preheating valve
Removal and installation of injection pump
Removal and installation of nozzles
Replacement of the fuel tank, its filler neck, as well as the fuel pump and fuel gauges
Exhaust system
General information about the exhaust system
Removal and installation of the supercharger of air of the SAI system
Removal and installation of lambda probes
Removal and installation of system of release OG
Silencer replacement
Removal and installation of the tank and an adsorber of system EVAP
Removing and installing the EVAP valve
Removal and installation of a radiator of system EGR
Ignition and control systems
Engine Electrical System Specifications
Basic Information and Safety Precautions
Troubleshooting — general information and preliminary checks
Diagnostics of the engine management system
Replacing spark plugs and ignition coils
Replacing the ignition distributor rotors
Replacing glow plugs
Removal and installation of ECM
Replacing the sensors of the engine management system
Charge and launch systems
General information about the charge and start system
Battery — general information, maintenance recommendations
Charging system — general information and safety measures
Removal and installation of the generator
Replacing the voltage regulator
Engine starting system — general information and precautions
Removal and installation of a starter
Replacing the traction relay
Transmission
Clutch
General clutch information
Removal and installation of clutch
Replacing the release bearing and clutch release fork
Clutch Master Cylinder Replacement
Replacement of the executive cylinder
Removal and installation of the clutch pedal
Mechanical gearbox
Manual Transmission and Clutch Specifications
General information about the manual transmission
Removal and installation of manual transmission
Removal and installation of components of a drive of a gear change
Overhaul of the gearbox
Automatic gearbox
Automatic transmission specifications
General information about automatic transmission
Troubleshooting
Removal and installation of AT and torque converter
Removal and installation of the oil pan
Removal and installation of the PNP sensor
Removal and installation of the ATF filter and hydraulic unit
Removal and installation of e / m valves, regulators and sensors
Replacement of an arm of the mechanism of switching of the modes AT
Shift Balance Adjustment
Selector lever adjustment
Adjustment and check of blocking of the lever of the selector
Cardan and drive shafts
Cardan and Drive Shaft Specifications
General information about cardan and drive shafts
Removal and installation of cardan shaft and flexible coupling
Replacing the CV joint of the cardan shaft
Replacing the intermediate support of the cardan shaft
Removal and installation of a reducer of the back bridge
Removal and installation of power shafts
Replacement of anthers of power shafts
Chassis
Brake system
Brake Specifications
General information and security measures
Replacement of brake pads
Removal and installation of brake discs
Removal and installation of calipers
Replacing the parking brake pads and their expansion mechanism
Parking brake adjustment
Removal and installation of cables and a pedal of a drive of a parking brake
Removal of D / V brake lights and service brake pedal
Removal and installation of the GTZ and its reservoir
Removal and installation of the one-way valve of the vacuum booster
Removal and installation of the vacuum amplifier
Removal and installation of wheel sensors
Removal and installation of the electronic control unit of ABS / ASC + T / DSC systems
Removal and installation hydromodulator systems ABS / ASC + T / DSC
Removal and installation of lateral acceleration sensors DSC3
Front suspension
Suspension and steering specifications
General information, recommendations and safety measures
Removal and installation of suspension assembly
Removal and installation of a suspension beam
Removal and installation of the left or right transverse suspension arm
Removal and installation of extensions of levers and hinges of extensions
Removal and installation of a rotary fist
Removal and installation of the wheel bearing
Removal and installation of the anti-roll bar and its rack
Removal and installation, disassembly and assembly of the suspension strut
Rear suspension
Removal and installation of rear suspension beam assembly
Removal and installation of levers and extensions of a back suspension bracket
Removal and installation of the wheel bearing and its support
Removal and installation, disassembly and assembly of the suspension strut
Replacing the EDC control unit
Replacing the accumulator
Replacing EDC ride height sensors
Steering
The principle of operation of the power steering
Removal and installation of a steering wheel, the block of an airbag and its slip ring
Removal and installation of casings of a steering column
Removal and installation of assembly of a steering column and the gauge of an angle of turn
Steering column adjustment lever replacement
Removal and installation of the ignition lock and steering wheel lock
Removal and installation of the steering gear with power steering
Removal and installation of steering rods, bipod and pendulum lever
Removal and installation of the power steering pump
Vehicle wheel alignment — general information
Body
Exterior
Specifications of the body and its elements
Removal and installation of a forward wing
Removal, installation and adjustment of doors
Removal, installation and adjustment of the hood, replacement of its racks
Removing, installing and adjusting the luggage compartment lid, replacing its components
Removal and installation of the front bumper and its components
Removal and installation of the rear bumper and its components
Replacement and adjustment of moving glass doors
Interior
Removal and installation of windows
Removal and installation of trim and sound insulation of the front door
Removal and installation of finishing and soundproofing of a back door
Removal and installation of panels of finishing of racks of a body and a ceiling
Removal and installation of finishing of the panel of devices
Removal and installation of the shelf behind the rear seat and rear window blinds
Removal and installation of overlays of thresholds of doors
Removal and installation of trim elements of the luggage compartment and its cover
Removal and installation of front seats
Removal and installation of a back seat
Removal and installation of seat belts
Removal and installation of a cover of the top hatch
Electrical equipment
Equipment and devices
Onboard Electrical Specifications
Diagnostics of malfunctions of onboard electrical equipment
Fuses — purpose and location
Relay — appointment and replacement
Removal and installation of levers and brushes of screen wipers
Removal and installation of an arm of levers of a screen wiper
Checking and adjusting the angles of the wiper arms
Windshield washer jet adjustment
Removal and installation of sensors and antennas of auxiliary systems
Removal and installation of control units
Removal and installation of switches
Removal and installation of a combination of devices and its components
Audio unit and speakers
Lighting
Headlight adjustment
Removal and installation of headlights and their components
Removal and installation of other outdoor lighting devices
Removal and installation of internal lighting devices
Replacing outdoor lamps
Replacing lamps for interior lighting devices
Heating and air conditioning
General information about the heating, ventilation and air conditioning system
Removal and installation of a heater
Removal and installation of a heater radiator
Removal and installation of fans and resistor assemblies
Removal and installation of additional water pump and water valve
Removal and installation of deflectors of systems of heating, ventilation and conditioning
Removal and installation of the compressor of the conditioner
Removal of other components of the air conditioning system
Electrical circuits
List of abbreviations used in the notation on the diagrams
M60/2 engine management system (1995)
M62 engine management system (2000)
M73 engine management system (2000)
AT control system (2000)
Switching lock
EDC system
Data lines (2000)
Anti-lock brake system (2000)
Launch system
Headlight lens washers
Charge system
Additional cooling fan
Engine electronics cooling fan
Outdoor Lighting
Headlight wiring diagram
Interior lighting
Klaxon wiring diagram
SRS system
Instrument cluster
Tempostat wiring diagram
Single lock
Anti-theft system
Air conditioning system
Heated front glass
Rear window heating
Heated washer nozzles
Heated front seats
Heated rear seat
Power window wiring diagram
Top hatch
Interior rear view mirror
Outside left mirror
Exterior right mirror
Windshield wipers and washers
Seat position memory
Electric drive of the front passenger seat
Power head restraints
Power driver's seat headrest
Power front passenger seat head restraint
Power rear left head restraint
Power rear right head restraint
Power distribution



BMW X5 E53 (1999-2006)
General information
Manual
Preface to the BMW X5 E53 Workshop Manual
Abbreviations used in the manual
General data of the car BMW X5 E53
Controls and dashboard
Control signals and indicators
Multifunction steering wheel
Digital and analog instruments
Automatic diagnostic system
Messages at the end of the trip
On-board computer
Egnition lock
Switches inside the car
Instrument lighting
Fog lights and lights
High beam and parking lights
Windshield wipers front and rear
Window glass and power windows
Reconfiguring headlights
Exterior body lighting
Interior lighting
Emergency light signaling
Correct sitting position
Seat adjustment
Seat head restraints
Rear view mirrors
Central locking
Locking the rear doors
Refueling
Seat belts
Inflatable airbags
Parking brake
Manual gearbox (RKPP)
Automatic transmission (automatic transmission)
Steering wheel adjustment
Electronic braking system
Tire pressure monitoring system
Salon attributes
Air conditioner
Air conditioning controls
Location of fuses
Battery — care and charging
Wheel replacement
Features of winter operation of a diesel engine
Maintenance
Vehicle break-in
Carrying out maintenance work
Maintenance interval
Reset service indicator
Engine oil level check and change
Coolant level control
Brake Fluid Level Control
Washer reservoir level control
Tire condition check
Checking and adjusting idle speed and CO level
Replacing the air filter element
Checking the brake system
Checking the steering system
Wheels and tires
Checking the condition of hoses and pipelines
Checking the condition of drive belts
Checking the condition of the battery
Checking and replacing spark plugs
Body lock lubrication
Checking the seat belts
Checking the wiper blades
Brake Fluid Replacement
Coolant replacement
Fuel filter replacement
Checking the level and changing gear oils
Oil change in manual transmission
Oil change in automatic transmission
Changing the oil in the front axle gearbox
Changing the oil in the rear axle gearbox
Changing the oil in the transfer case
Checking the thickness of the clutch disc
Checking electrical systems
Cabin air filter replacement
Visual inspection of the underbody
Final maintenance operations
Measures for the maintenance and care of a car temporarily in storage
General requirements for car repair
M54 petrol engine
Engine repair
General engine design concept
General information about M54 engines
Cylinder block — design description
Cylinder head — design description
Cylinder head gasket
Valve seats
Valve guide bushings
Valves and Springs — Checking Condition
Hydraulic pushers
Crankshaft and flywheel — design description
Crankshaft bearing shells
Flywheel — design description
Vibration damper
Piston group — design description
Gas distribution mechanism — design description
D-VANOS system — design description
Cylinder compression check
Removal and installation of the engine
Cylinder Head Cover Seal Replacement
Replacement of a sealing lining of a head of the block of cylinders
Valve seat lapping
Checking the valve guide
Checking the sealing plane of the cylinder head
Replacing the oil pan
Replacing the lower timing cover
Replacing the front crankshaft oil seal
Replacing the crankshaft oil seal
Crankshaft replacement
Replacement of loose leaves of main bearings of a cranked shaft
Replacing connecting rod bearing shells
Flywheel replacement
Vibration damper replacement
Pistons replacement
Replacing piston rings
Camshaft Replacement
Checking the valve timing
Adjusting the valve timing of the engine
Chain Tensioner Plunger Replacement
Valve replacement
Replacement of valve stem seals
Replacing all valve springs
Replacing the final control unit of the D-VANOS system
Checking hydraulic tappets
Replacing the solenoid valves of the D-VANOS system
Replacing engine mounts
Replacing Engine Mount Brackets
Tightening torques for the main connections of the M54 engine
Lubrication system
Lubrication system — design description
Oil pump — design description
Oil filter — design description
Engine oil pressure check
Oil pump replacement
Replacing the full flow oil filter
Cooling system
Engine Cooling System — Design Description
Radiator — design description
Coolant Pump — Design Description
Thermostat — design description
Expansion tank — design description
Fan and viscous coupling
Coolant temperature sensor
Coolant (antifreeze)
Thermostat check
Instructions for working on the cooling system
Coolant replacement
Replacing the fan and its clutch
Coolant pump replacement
Replacing the thermostat of the cooling system
Removal and installation of a radiator
Flushing the radiator
Supply system
Fuel System Safety Precautions
Air supply system — general information
Air filter — design description
Intake Manifold — Design Description
Fuel supply system — design description
Fuel tank — design description
Fuel pump — design description
Fuel filter — design description
Fuel gauge sensor
Fuel pressure test
Analysis of engine operation and measurement results
Intake manifold replacement
Replacing the Air Filter Element
Fuel Tank Vent Valve Replacement
Removing the fuel tank
Injection system
Fuel injection system — general information
Fuel injection control subsystem
Data for checking and adjusting
Idle speed controller
Fuel pressure control
Distribution line
Injectors — general information
Throttle body
Camshaft position sensor
Crankshaft speed sensor
Coolant temperature sensor
Intake air temperature sensor
Exhaust oxygen sensor
Additional functions of KSUD
Knock sensor — general information
Engine ventilation system
Checking the functioning of the ECU-KSUD of the «DME» system
Fuel injection system defect
Replacement of injection system injectors
Distribution line replacement
Exhaust system
Exhaust System — Design Description
Work on the exhaust system
Replacing both exhaust manifolds
Exhaust system replacement
Silencer replacement
Replacing the oxygen concentration sensor in the exhaust gas
Engine electrics
Ignition timing control subsystem
Ignition coil — general information
Spark plugs — general information
Checking ignition coils
Ignition coil defects
Spark plug defects
Checking the signal in the secondary circuit of the static ignition distribution system
Checking the generator and voltage regulator
Removal and installation of the generator
Removal and installation of a starter
Removal and installation of the ignition coil
Removal and installation of spark plugs
Replacing the sensors of the engine management system
Replacing the A/C Compressor Drive Belt
Replacing the alternator drive belt
Alternator Belt Pulley Replacement
M62 petrol engine
Engine repair
General information about the M62 engine
Cylinder block — design description
Cylinder head — design description
Crank mechanism — design description
Gas distribution mechanism — design description
Removal and installation of the engine
Replacing the cylinder head seal
Replacing cylinder heads
Checking the plane of the cylinder head
Checking the cylinder head for leaks
Replacing the upper part of the oil sump
Replacing timing covers
Replacing the crankshaft seals
Crankshaft replacement
Replacing connecting rod bearing shells
Replacing the automatic transmission drive disc
Replacement of all pistons
Replacing piston rings
Replacing camshafts in cylinder heads
Replacing the shafts in the left block head
Replacing the shafts in the right block head
Timing Chain Replacement
Replacing the EMC of the VANOS system actuating unit
Replacing engine mounts
Replacing the left engine mount bracket
Replacement of pillows of fastening of the engine
Heater baffle replacement
Tightening torque of the main connections of the M62 engine
Lubrication system
Lubrication system — general information
Oil pump — design description
Oil filter — design description
Oil pump replacement
Cooling system
Engine Cooling System — Design Description
Coolant Pump — Design Description
Fan and Viscous Coupling — Design Description
Coolant — general information
Leak test between cooling system and combustion chamber
Bleeding the cooling system
Coolant pump replacement
Replacing the thermostat of the cooling system
Coolant Manifold Replacement
Supply system
Engine Power Systems — General Connections
Air supply system — design description
Fuel supply system — design description
Fuel injection system — design description
Engine management sensors
VANOS system — design description
Intake manifold replacement
Replacing the Air Filter Element
Replacing the air duct between the IRV and the throttle body
Throttle Body Seal Replacement
Replacing the A/C Compressor Drive Belt
Replacing the distribution line of the power system
Replacement of injection system injectors
Exhaust system
Exhaust System — Design Description
Engine crankcase and fuel tank ventilation system
Exhaust aftertreatment system
Work on the exhaust system
Engine electrics
Removal and installation of the generator
Removal and installation of a belt of a drive of the generator
Removal and installation of a starter
Removal and installation of KSUD elements
Replacing the crankshaft speed sensor
Replacing the left intake camshaft position sensor
Replacing the Right Intake Camshaft Position Sensor
Replacing Knock Sensors
Oil pressure sensor replacement
Replacing the oil level sensor
Replacing the coolant temperature sensor
Replacing the ignition coil
N62 petrol engine
Engine repair
General information about the N62 engine
Cylinder block — design description
Oil sump — design description
Cylinder head — design description
Cylinder head cover — design description
Valve seats — design description
Valves and springs — design description
Hydraulic compensators — design description
Crankshaft and flywheel — design description
Crankshaft bearing shells
Drive Disc — Design Description
Vibration Damper — Design Description
Pistons and connecting rods — design description
Gas distribution mechanism — design description
Removal and installation of the engine
Operation Recommendations
Replacing the cylinder head seal
Replacing the cylinder head
Checking the cylinder head for leaks
Replacing the lower part of the engine oil sump
Replacing the upper part of the oil sump
Replacing the upper timing covers
Replacing the lower timing cover
Replacing the front crankshaft oil seal
Replacement of a back epiploon of a cranked shaft
Crankshaft replacement
Replacement of loose leaves of main bearings of a cranked shaft
Drive Disc/Flywheel Replacement
Vibration damper replacement
Vibration damper hub replacement
Replacement of all pistons
Replacing piston rings
Replacing the alternator drive belt
Replacing the A/C Compressor Drive Belt
Replacing the springs of all valves
Replacement of valve stem seals
Replacing the left intake camshaft
Installing the intake camshaft
Replacing the right exhaust camshaft
Replacing the left exhaust camshaft
Replacing the right exhaust camshaft
Checking the valve timing of the left cylinder head
Check of phases of gas distribution of the right head of the block of cylinders
Adjusting the valve timing of the left cylinder head
Adjustment of phases of gas distribution of the right head of the block of cylinders
Replacement of levers of pushers from outside of an inlet of the left head of the block of cylinders
Replacement of levers of pushers from outside of an inlet of the right head of the block of cylinders
Replacing the left actuating units of the VANOS intake and exhaust system
Replacing the right actuating units of the VANOS intake and exhaust system
Replacement of solenoid valves
Replacing the left eccentric shaft
Replacing the right eccentric shaft
Replacing the intermediate levers in the left cylinder head
Replacing the intermediate levers in the right cylinder head
Replacing eccentric shaft drive motors
Replacing eccentric shaft sensors
Replacing Engine Mount Brackets
Replacement of pillows of fastening of the engine
Tightening torques for the main connections of the N62 engine
Cooling and lubrication system
Lubrication system — general information
Oil pump — design description
Oil filter — design description
Cooling system — design description
Oil pump replacement
Replacing the oil dipstick guide tube seal
Instructions for working on the cooling system
Removal and installation of quick couplings
Coolant replacement
Coolant pump replacement
Replacing the thermostat of the cooling system
Replacing the cooling system radiator
Replacing the casing of the electric fan with its drive
Power and exhaust system
Safety precautions when working on the fuel system
Air supply system — general information
Air filter — design description
Fuel supply system — general information
Fuel injection system — design description
Distribution line — design description
Exhaust System — Design Description
Engine crankcase and fuel tank ventilation system
Intake manifold replacement
Replacing the DISA System Actuator
Replacing the vacuum pump
Replacing the air blower of the exhaust gas aftertreatment system
Throttle Body Seal Replacement
Works on the fuel supply system
Replacement of branch of a distributive highway assy
Work on the exhaust system
Engine electrics
Additional functions of KSUD
Ignition coil — general information
Spark plugs — general information
Testing rod ignition coils
The procedure for removing and installing electronic control units
Removal and installation of the generator
Generator Voltage Regulator Replacement
Removal and installation of a starter
Replacing the ECU-KSUD (DME)
Replacing the crankshaft speed sensor
Replacing exhaust camshaft sensors
Replacing intake camshaft sensors
Replacing Knock Sensors
ECU-KSUD coding
EBU-KSUD programming
Oil pressure sensor replacement
Replacing the oil level sensor
Replacing the electronics box fan
Replacing the coolant temperature sensor
Replacing the ignition coil
Diesel engine M57
Engine repair
Design and technical characteristics of diesel engines
Cylinder block — design description
Cylinder head — design description
Cylinder head cover — design description
Crankshaft and flywheel — design description
Pistons and connecting rods — design description
Gas distribution mechanism — design description
Valve seats — design description
Valve guides — design description
Valves and compensators — design description
Replacing the alternator drive belt tensioner
Replacing the A/C Compressor Drive Belt
Replacing the compressor drive belt tensioner
Removal and installation of the engine
Intake manifold replacement
Replacing the cylinder head cover
Replacement of a sealing lining of a head of the block of cylinders
Engine pan gasket replacement
Vibration damper replacement
Drive Disc/Flywheel Replacement
Replacing the front timing cover
Replacing the oil seal in the lower timing cover
Replacing the hydraulic timing chain tensioner
Engine crankshaft replacement
Replacing the crankshaft bearing shells
Replacement of a back epiploon of a cranked shaft
Replacing the cylinder head
Bulkhead of a head of the block of cylinders
Checking the cylinder head for leaks
Replacing camshafts
Replacing the springs of all valves
Valve guide wear check
Replacement of valve stem seals
Checking the valve timing and adjusting them
Pistons replacement
Replacing piston rings
Engine Mount Bracket Replacement
Tightening torque for M57 diesel engine connections
Lubrication system
Lubrication system — general information
Oil pump — design description
Oil filter — design description
Oil filter replacement
Replacing the oil heat exchanger
Oil pump replacement
Engine oil pressure check
Replacing the oil level sensor
Cooling system
Engine cooling system — general information
Coolant Pump — Design Description
Radiator — general information
Expansion tank — general information
Thermostat — general information
Fan and viscous coupling
Coolant temperature sensor
Coolant — general information
Coolant pump replacement
Replacing the thermostat of the cooling system
Coolant replacement
Replacing the casing and electric fan
Checking the cooling system for leaks
Checking the overpressure valve of the filler cap
Power and exhaust system
Motor power — general information
Air supply system — general information
Fuel supply system — general information
Vacuum pump — design description
Exhaust System — Design Description
Exhaust aftertreatment system
Troubleshooting the «COMMON-RAIL» system at low pressure
Replacing the air filter element
Replacing the air flow meter
Replacing the vacuum pump
Replacing the fuel gauge sensor
Fuel filter replacement
Fuel pump replacement
Replacement of pressure pipelines
Replacing the pressure pipeline between HPP and hydraulic accumulator
Cleaning the diesel engine power system
Replacing the high pressure pump (HP)
Checking the high pressure pump (HPV)
Replacing the pressure regulator on the accumulator
Fuel pressure test
Fuel return pressure test
Removal and installation of injectors
Replacement of drain pipes
Cleaning the injector channel
Exhaust manifold replacement
Exhaust system replacement
Replacing the catalytic converter with exhaust pipe
Rear muffler replacement
Engine electrics
Replacing the DDE ECU
Programming the electronic control unit
Replacing the glow plug relay
Checking all glow plugs
Replacing glow plugs
Removal and installation of the generator
Removal and installation of a starter
Replacing the wiring harness branch to the injectors
Replacing DDE sensors
Replacing the accumulator pressure sensor
Oil pressure sensor replacement
Boost pressure sensor replacement
Replacing the engine speed sensor
Replacing the camshaft position sensor
Replacing the coolant temperature sensor
Turbocharging system
Turbocharger — design description
Engine pressurization system — design description
Replacing charge air hoses
Turbocharger replacement
Replacing the turbocharger pressure converter
Replacing the exhaust gas recirculation cooler
Replacing the EGR Valve Pressure Converter
Air cooler replacement
Transmission
Clutch
Description of the clutch design
Hydraulic clutch system
Bleeding the hydraulic clutch
Removal and installation of clutch
Installing a new clutch
Clutch Master Cylinder Replacement
Replacing the clutch slave cylinder
Replacing the release bearing and clutch release fork
Clutch Pedal Replacement
Breaking in the SAC clutch
Clutch tightening torques
Mechanical gearbox
Mechanical box — general information
Adjustment data manual transmission «S5D 280Z»
Adjustment data manual transmission «GS6 37BZ / DZ»
Transmission oil
Changing the oil in the gearbox crankcase
Removing and installing gearbox S5D 280Z
Clutch Release Bearing Guide Replacement
Replacing the sealing gland of the secondary shaft of the manual transmission
Replacing the oil seal input shaft manual transmission S5D 280Z
Replacement of a sealing ring of a rod of a choice of transfers RKPP
Gear Lever Replacement
Replacement of a holder of a rod of a choice of transfers
Replacement of a rod of a support of the lever of a gear change
Replacement of a support of the lever of a gear change
Replacing the transverse beam mounting manual transmission
Replacing the rubber-metal hinge for mounting the manual transmission
Tightening torques for threaded connections of manual transmission
Automatic gearbox
Automatic transmission — general information
Work carried out on the automatic transmission
Oil change in automatic transmission
Adjustment of the lever of the automatic transmission control unit
Checking the functioning of the «INTERLOCK» and «SHIFTLOCK» systems
Removal and installation of automatic transmission type A5S 440Z
Removal and installation of automatic transmission type A5S 390G
Removal and installation of automatic transmission type GA6HP26Z
Replacing the automatic transmission oil cooler
Flushing the automatic transmission oil cooler with pipelines
Position switch replacement
Oil sump replacement
Replacing the automatic transmission oil strainer
Torque Converter Seal Replacement
Replacing the oil seals of the automatic transmission control axis
Replacing the control unit
Torque Converter Replacement
Replacing the transmission lock lever
Replacing the automatic transmission computer program
Gear Shift Bracket Replacement
Replacing the handle of the automatic transmission control selector
Adjustment of draft of the INTERLOCK system
Replacing speed sensors
Tightening torques for automatic transmission connections
Transfer case and cardan
Transfer case and cardan shafts — general information
Cardan gear — design description
Replacing the cardan shaft assembly
Replacing the flexible coupling of the cardan shaft
Replacing the cardan shaft centering element
Replacement of the constant velocity joint
Replacing the front driveshaft
Replacing the intermediate support of the cardan shaft
Tightening torques for cardan shaft connection
Transfer case — design description
Replacing the output link oil seal on the front axle
Checking the functioning of the front axle gearbox and transfer case
Transfer case replacement
Replacement of an epiploon of a semiaxis
Replacing the stuffing box outlet flange RK
Chassis
Brake system
Description of the design of the brake system
Brake Fluid — General Considerations
Work carried out on the brake system
Specifications of the brake system
Checking the brake system on a diagnostic stand
Checking the brake system with pressure and vacuum
The disc brake mechanism of the car
Replacing the wheel brake pads
Replacing the brake caliper
Brake caliper overhaul
Brake disc replacement
Front disc — removal and installation
Rear disc — removal and installation
Checking the thickness of the brake disc
Grinding brake discs
Parking brake — design description
Parking brake adjustment
Removal and installation of the parking brake lever
Replacing parking brake pads
Replacing Both Hand Brake Cables
Compensation tank replacement
Replacing the master brake cylinder
Checking the brake booster
Replacing the vacuum booster
Replacement of brake pipelines
Replacement of brake hoses
Replacing the check valve and vacuum booster hose
Bleeding the DSC brake system
ABS / ASC + T or DSC systems — general information
Replacing the hydraulic unit of the «DSC» system
Booster pump replacement
Replacing the DSC sensor
Wheel speed sensor replacement
Replacing the ECU of the ABS / ASC + T and DSC systems
Brake Pedal Replacement
The moments of an inhaling of connections of elements of brake system
Diagnostics of malfunctions of the brake system
Steering
Steering — general information
Safety precautions when working on the steering system
Steering — design description
Checking the operation of steering systems
Bleeding the power steering system
Replacing the cooling circuit of the power steering
Front wheel alignment
Rear axle wheel adjustment
Replacement of a corrugated cover of the steering mechanism
Checking the distance between the front side member and the dual cardan shaft
Power steering replacement
Tie Rod End Replacement
Tie Rod Replacement
Replacement of the top facing of a steering column
Replacement of the lower facing of a steering column
Removal and installation of a steering wheel
Removal and installation of a steering column
Replacement of cuffs of the lower section of a shaft of a steering
Replacement of the lock of a shaft of a steering column
Replacing the double universal joint of the lower section of the steering shaft
Steering column adjustment lever replacement
Power steering pump replacement
Steering column lock cylinder replacement
Replacing the linkage of the Interlock system
Clamp Replacement
Steering connection moments
Possible faults in setting the angles of the bridges
Front suspension
Description of the design of the front suspension
Specifications of the front suspension
Ground clearance height
Work carried out on the front suspension
Replacing the front axle gearbox
Replacing the front axle beam
Replacing the front suspension wishbone
Replacement of the hinge of draft by a rotary support
Replacing the front suspension rods
Replacing the rubber-metal hinges of the transverse levers of the front suspension
Replacement of rubber-metal joints of rods
Replacing the swivel bearing
Front wheel bearing replacement
Wheel hub runout check
Replacing the front suspension strut
Ride Height Measurement
Replacing the front anti-roll bar
Replacing the drive gear flange seal
Replacing the wheel drive shaft seal
Replacing the Right Wheel Drive Shaft Support Bracket
Removal and installation of a drive shaft of the forward bridge
Replacing the protective covers of the drive shaft
Replacing the bellows on the gearbox side
Front Suspension Troubleshooting
The moments of connection of the elements of the front suspension
Rear suspension
Rear Axle — Design Description
Rear Suspension Specifications
Changing the oil in the rear axle gearbox
Replacing the rear axle gearbox
Replacement of an epiploon of a flange of a leading gear wheel of the main transfer
Replacing the drive output shaft and its stuffing box
Replacement of a sealing lining of a back cover of a reducer
Replacement of rubber-metal hinges
Drive Shaft Replacement
Replacing the rear suspension arms
Rocker arm replacement
Integral Arm Replacement
Wishbone Replacement
Guide arm replacement
Replacing the rear axle beam assembly
Integral Arm Lower Ball Joint Replacement
Replacing the wheel bearing support
Replacement of rubber-metal hinges of the rear axle beam
Replacing the wheel bearing and axle shaft flange
Replacing the rear suspension strut
Replacing the rear shock absorber spring
Replacing the anti-roll bar
Replacement of racks of fastening of a bar of the stabilizer
Ride Height Measurement
Replacing the protective covers of the drive shaft
The moments of connection of elements of a back suspension bracket
Troubleshooting shock absorber and rear axle
Wheels and tires
General information about wheels and tires
Wheel disc — design description
Tire — design description
Snow chains and spare wheel
Tire wear — general information
Checking the lateral and radial runout of the wheels
Replacing a punctured wheel
Disc runout check
Tightening torques for wheel joints
Tire Fault Diagnosis
Body
Exterior
Description of body structure
Front bumper — design description
Replacement of facing of a forward bumper
Replacing the cross beam of the cladding
Rear bumper — design description
Rear bumper replacement
Replacement of facing of a back bumper
Front fender replacement
Hood — removal, installation and adjustment
Removal and installation of an external rear-view mirror
Removal and installation of the exterior mirror housing
The moments of an inhaling of connections of elements of a body
Interior
Removal and installation of facing of the pedal mechanism
Removal and installation of an internal rear-view mirror
Removal and installation of a glove box
Heater baffle replacement
Doors and windows
Removal and installation of a door
Removal and installation of the lower tailgate
Removal and installation of the upper tailgate
Removal and installation of the lock of a forward door
Removal and installation of the lock cylinder
Removal and installation of the external handle of a forward door
Removal and installation of the internal handle of a forward door
Removal and installation of a drive of the lock of lateral doors
Removal and installation of the lock of the top luggage door
Removal and installation of a bracket of the lock of the top luggage door
Removal and installation of the lock of the lower tailgate
Removal and installation of a bracket of the lock of the lower luggage door
Removal and installation of a covering of a forward door
Removal and installation of a soundproofing of forward doors
Removal and installation of the system module in the airbag in the doors
Removal and installation of glass of a forward door
Front door glass adjustment
Removal and installation of a window regulator of a forward door with an electric drive
Removal and installation of glass of a back door
Removal and installation of a window regulator of a back door with an electric drive
Repair and maintenance
Restoration of anti-corrosion protection of the body
Car body wash
Paintwork care
Polishing of the paintwork
Removal of tar deposits
Cleaning the surface from insects
Care of plastic products
Cleaning glass and rubber seals
Wheel rim care
Seat belts and upholstery
Anti-corrosion protection of the underbody and engine compartment
Body restoration — general information
Restoration of areas affected by corrosion
Restoration of the paintwork
Puttying the surface of the body
Body surface painting
Anti-corrosion body protection
Elimination of small surface defects
Heater and air conditioner
Description of the design of heating and air conditioning
Safety Precautions for Handling R134A Refrigerant and Refrigerant Oil
Checking the power of the air conditioner
Instrumental leak detection
Troubleshooting by pressure measurement
Replacing R134A refrigerant
Cleaning the evaporator
Air Conditioner Relief Valve Replacement
Replacing the control unit
Replacing the air conditioning control unit
Replacement of the additional pump of system of heating of salon
Air Conditioning Compressor Replacement
Heater Coolant Valve Replacement
Air conditioner evaporator replacement
Replacing the A/C Condenser Cassette
Replacing the air conditioner fan
Replacing the air conditioner condenser
Replacing the microfilter of the interior ventilation system
Electrical equipment
Equipment and devices
General information about on-board electrical equipment
Battery — general information
Removing and installing the battery
Checking the battery
Generator — design description
Diagnostics of malfunctions of the generator
Starter — design description
Elements of electrical equipment — description of the design
Technical characteristics of the BOSCH starter
Fuses — general information and marking
Checking the beep
Replacing fuses
Lighting devices — general information
Lamps in lighting devices — replacement
Headlight unit adjustment
Fog lamp adjustment
Checking the voltage regulator
Radio receiver — general information
Wipers — design description
Replacing the washer fluid level sensor
Wiper console replacement
Replacing the rear window wiper arm
Replacing the rear window wiper motor
Replacing headlight washer nozzles
Windscreen washer nozzle replacement
Replacing the windshield washer reservoir
Removal and installation of a headlight
Replacing a halogen lamp
Levers and switches
Steering column switch bracket replacement
Replacing the ignition lock
Steering column adjustment switch replacement
Replacing Hazard Light Switches and Central Locking
Tailgate Release Switch Replacement
Replacement of the switch of a window regulator of lateral glasses
Sliding/tilting sunroof switch replacement
Horn Switch Replacement
Installing the wiper arms on the windshield
Replacing both wiper arms
Electrical circuits
Designations on electrical diagrams and explanations
Starter Wiring Diagram (MS43)
Starter Control Wiring
Wiring diagram for power supply of the DME control unit
Voltage and Current Control Wiring Diagram (MS43)
Wiring diagram for voltage and current regulation (ME7.2)
Wiring diagram for voltage and current regulation (ME9)
Fuel pump wiring diagram
Display function wiring diagram and information (MS43)
Flowmeter wiring diagram
Wiring diagram of the mixture/ignition system
Mixture/Ignition Input System Wiring
Wiring diagram for engine control/additional signals
Bank 1 injector wiring diagram
Bank 2 injector wiring diagram
Crankshaft position sensor wiring diagram
Camshaft position wiring diagram
Wiring diagram for VANOS valves
Valvetronic valve actuator wiring diagram
Bank 1 ignition coil wiring diagram
Bank 2 ignition coil wiring diagram
Wiring diagram for separate suction system
Wiring diagram of the knock control system
Wiring diagram of the engine cooling system
Wiring diagram of the engine lubrication system
Accelerator Pedal Module Wiring Diagram
Diesel engine starter control wiring diagram
Voltage and Current Control Wiring Diagram (Diesel)
Air flow meter wiring diagram (diesel)
Electrical Throttle Wiring Diagram (Diesel)
Wiring diagram of the engine cooling system (diesel)
Wiring diagram of the engine lubrication system (diesel)
Fuel Pump Wiring Diagram (Diesel)
Fuel Supply Wiring Diagram (Diesel)
Wiring diagram for accounting for crankshaft speed (diesel)
Exhaust Gas Sensor Wiring Diagram (Diesel)
Light switch wiring diagram
Right turn signal wiring diagram
Wiring diagram for left turn signal
Headlight direction switch wiring diagram
Lighting power supply circuit
Lighting wiring diagram
Wiring diagram for lighting the front of the body
Wiring diagram for front lighting
The wiring diagram of the rear block headlights, brake lights
Wiring diagram for fog lights
Wiring diagram for license plate lights
Brake light switch wiring diagram
Hazard Switch Wiring Diagram
Tailgate control wiring diagram
Rear power window wiring diagram
Front power window wiring diagram
Fuel Tank Vent Valve Wiring Diagram
Wiring diagram for washer and wiper functions
Electronics compartment fan wiring diagram
Rain sensor wiring diagram
Tire Pressure Monitoring (RDC) Wiring Diagram
Wiring diagram of the central lock
Radio antenna wiring diagram with CD player

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