Withdrawal
Unscrew the hexagon bolt at each joint using a 10 mm socket and a joint adapter.
Use a screwdriver to remove the retaining washer -2- from the pin -3- from the side.
Knock pin -3- upwards with a beard, if necessary, hold with a hammer at the door stop.
Remove the door from the hinges and place it on a suitable support -arrow-. The stand must be high enough so that the wiring harness in the door is not under tension.
Attention: Do not damage the varnish on the door and the front wall, if necessary, cover them with adhesive tape to protect them from damage.
Unscrew retaining frame -arrows- for connector. Then pull out the plug.
Pull retaining clip -upper arrow- upwards and unplug connector.
Installation
Connect the plug connector of the electrical consumers and press in the retaining clip. Press plug connector against door pillar and secure with retaining frame.
1 - hex bolt
2 - upper hinge from the side of the body
3 - hinge pin
4 - upper hinge with bearing sleeve on the door side
5 - washer
6 - lock washer
Together with an assistant, put the door on the upper and lower hinges. The door is guided by fingers -3-. By lining the hinge with adjusting washers, the door can be re-adjusted. When installing the old door, its adjustment, as a rule, is not required.
Screw a hexagon bolt -1- into each joint.
Drive in the door travel limiter finger with a hammer and lock it with a clamp.
Close the door and check if there is an even gap between the door and the body around the perimeter. If necessary, loosen the hexagon bolts at the hinges and use the upper bolts to adjust the height of the door.
Note: When installing a new door, adjusting washers are placed under the hinges to move it outward or inward.
Attention: Adjustment of the door is made only in the completed form (for example, if there is a power window, window glass, etc.), since the weight of the door affects the adjustment. To adjust the door seal, remove. If the front and rear side doors were removed, then the rear door is adjusted first, and then the front door.
Use a slotted screwdriver to loosen fastener -1- of locking pin at B-pillar and loosen fastener -2- until the locking wedge can only be moved.
Attention: Do not change the depth setting of the locking wedge -3-.
Raise the door handle and hold. Close the door - as a result of this, the locking wedge is adjusted in height and inclination.
Attention: For a better adjustment of the locking wedge in the workshop, a BMW-51 gauge 2 090 is installed on the door lock. If the gauge is not used, then after adjustment, a so-called "crackling" locking wedge.
Carefully open the door and tighten the fastening bolts to 30 Nm.
Note: From the front, the door may be recessed inward by no more than 1 mm; from the rear, it may also protrude outwards by no more than 1 mm. A worn locking wedge must first be replaced.