Exterior (external body elements) BMW 5 Series E39
Body — general information BMW 5-series cars have a carrier-type body. The bottom, sides, roof and rear fenders are welded to each other. Major damage to the bodywork and the replacement...
Butt joint dimensions When installing body parts, it is imperative to adhere to the prescribed clearance values (the width of the joints between the installed parts and the body),...
Removal and installation of a forward bumper The bumper is designed in such a way that it withstands impacts without damage at vehicle speeds up to 4 km / h. In this case, the impact energy from the front...
Rear bumper device 1 - lining 2 - protective pad 3 - overlay average 4 - side protective pad 5 - overlay 6 - thermal insulation 7 - spacer rivet 8 - bracket 9 - towing eye cover...
Removal and installation of a back bumper The bumper is designed in such a way that it withstands impacts without damage at vehicle speeds up to 4 km / h. In this case, the collision energy is...
Front wing device 1 - left wing 2 - wheel arch lining 3 - lining holder 4 - hex bolt 5 - expansion nut 6 - sheet metal nut 7 - bolt with a cylindrical head and internal splines...
Removal and installation of a forward wing Attention: Take note of the instructions for body work . Withdrawal Press out the protective wing pad with a wide plastic spatula. Remove side turn signal...
Engine compartment hood device 1 - engine compartment hood 2 - hinge 3 - compensation plate 4 - rear seal 5 - side seal 6 - hex bolt and washer 7 - ground bolt 8/9 - slotted head bolt and...
Adjustment of a cowl of a motor compartment Attention: The Bowden cable that connects both hood locks must be adjusted without play. The cable sheath must always be in the lock guide. Otherwise, when...
Removal and installation of a back door (Touring) Withdrawal Remove antenna booster . Remove the left and right gas-filled shock absorber from the body . Disconnect the left and right gas springs from the rear...
Rear Door Adjustment (Touring) Adjustment must be made if a new rear door is installed or if it does not close or lock properly. In any case, the adjustment must be carried out very...
Tailgate Adjustment (Limousine) Note: Because the boot lid is factory adjusted and attached with unpainted body parts, subsequent movement of the lid may expose the unpainted surfaces. Loosen...
Replacing protective pads / model designations Replacing protective pads Protective pads are attached to body parts with plastic expanding brackets. Remove the protective strips by hand or with a wide...
Removal and installation / adjustment of the door The front and rear doors are removed and installed in the same way. Withdrawal Unscrew the hexagon bolt at each joint using a 10 mm socket and a joint adapter....
Removal and installation of facing of a door The procedure for removing the lining from the front doors is outlined. Removal is carried out in the same way for the rear doors. Differences in operations...
Removal and installation of the door lock Withdrawal Close front door window and open other windows. Disconnect ground wire (-) battery. The battery is located in the luggage compartment behind the...
Removal and installation of the external door handle Withdrawal Note: The illustrations show removal with the door trim installed. Removal requires 2 special BMW tools and some experience. Otherwise, the door...
Removal and installation of the door lock cylinder Withdrawal Remove door lock. Loosen the screws with a T25 slotted screwdriver and remove the outside handle carrier together with the lock cylinder -1-....
Removal and installation of mirror glass Withdrawal Attention: Before removing the mirror glass, the car must be warmed up to room temperature (approx. +20°C). At low temperatures, the clamps can...
Paintwork — general information Straightening and painting work on a car body requires experience in handling materials and their processing. Such experience comes, as a rule, in the course...
Stone damage repair It makes sense to regularly repair minor damage to the lacquer coating, as this avoids corrosion and subsequent major repairs. To eliminate minor scratches and...
Body straightening / repair of corrosion holes Small bumps can be leveled with a straightening hammer and hand anvil. If there are corrosive holes in the body, it is recommended, depending on the size of...
Preparing for paint application The car must be washed every time before paint work to avoid scratches and dirt inclusions. Work only at temperatures above +12°C, not in the open sun and not...